8 Heads
HF-R22 Semi-Automatic Coil Winding Machine
8-head multi-spindle configuration engineered for high-output batches across cooler motors, table fans, water pumps, and industrial power tools.
Engineered Machinery Portfolio
Precision Stator & Armature Winding Machinery
Proven automation setups designed for heavy-duty cycle times, supporting cooling fans, domestic appliances, water pumps, and industrial power tools in the Caloocan manufacturing zone.
Two Stations
Automatic Two-Station Ceiling Fan Winder
Optimized dual-flyer winding cycle for high-speed ceiling fan stator manufacturing, delivering tension accuracy and clean loop profiles.
220V Fully Auto
New Fully Automatic Motor Coil Winding Machine
Advanced industrial 220V coil maker featuring digital tensioners, multi-axis servo arrays, and intuitive touch-panel recipe setup.
Armature
High-Speed Armature Winding Machine
Specifically engineered for fan rotor and armature fabrication, featuring automatic index hooks and low-vibration dynamic balancing.
One-Stroke
Coil & Wedge Paper Inserting Machine
Simultaneous transfer of electromagnetic coils and slot insulating wedges into stator slots in a single mechanical cycle, preventing wire fraying.
SC45# Steel
SC45# Steel Fan Motor Shaft Components
High-tensile carbon steel shafts turned to tight concentricity tolerances for domestic household fans, air coolers, and fractional motors.
Cooler Series
Stator Coil Winder for Evaporative Cooler Motors
Specialized winding geometry and heavy tooling designed for thick-wire, high-torque evaporative cooling fans and moisture-resistant coils.
3000 RPM CNC
HF CNC Auto Stator Winder (8 Heads, 3000 RPM)
Ultra-high-speed table fan stator coil winder running up to 3,000 RPM across 8 synchronized heads for aggressive production quotas.
Technical Application Whitepaper
Deployment Scenarios & Operational Dynamics in Caloocan
Serving northern Metro Manila's primary light-industrial hub, bridging capital equipment precision with local electrical infrastructure requirements.
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South Caloocan Appliance Assembly
South Caloocan houses deep-seated electro-mechanical rewinding centers, replacement parts fabricators, and domestic fan assembly shops. Implementing multi-spindle automatic coil winders like the HF-R22 8-Head Winder enables workshop owners along Samson Road and 10th Avenue to shift from labour-intensive, uneven manual winding to rigid consistency. Automated wire lay ensures exact turns per coil, mitigating slot fill variations that cause premature burnouts under Philippine tropical heat.
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Industrial Pump Rewinding in North Caloocan
Across Bagumbong and Tala, light-to-medium industrial facilities support regional agricultural drainage and suburban water treatment pumps. These applications rely on induction motor stators requiring thicker enamel copper and aluminum wire profiles (0.1 mm to 1.2 mm). Our specialized Coil & Wedge Inserting Machines execute both coil drop and wedge slot-closure simultaneously, minimizing scratch friction against heavy lamination teeth.
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Meralco Grid Stability & 220V Tooling
A critical engineering consideration in Caloocan's dense industrial corridors is line voltage fluctuations during peak commercial hours. Zunqi machines are configured with robust Delta, Omron, or Mitsubishi PLC power-stabilization units operating directly on native 220V single-phase / 380V three-phase lines, ensuring electronic tensioners maintain micro-gram wire tension accuracy without tripping local breakers.
Macro Trends: The Transition to High-Efficiency Motors (HEMs) in Metro Manila
As energy efficiency mandates under the Philippine Department of Energy (DOE) tighten through the Energy Efficiency and Conservation Act (RA 11285), electric motor manufacturers and rewinders in Caloocan and greater Bulacan are confronted with stricter Minimum Energy Performance Standards (MEPS). Conventional, loosely hand-wound stators suffer from erratic air-gap tolerances, poor slot packing factors (often under 65%), and irregular end-turn overhangs that elevate resistance losses and temperature buildup.
By upgrading to automated CNC Stator Coil Winders and Double-Side Lacing Units, local assemblers increase copper slot fill factor up to 78–82%, drastically reducing I2R copper losses. Furthermore, integrating downstream rotor fine turning preserves exact air gap concentricity within ±0.015 mm, directly boosting operational efficiencies to IE2 and IE3 standards—a definitive competitive edge in Caloocan's domestic contracting landscape.
Technical Configuration Matrix
Stator Manufacturing Sequence for Caloocan Fabricators
Systematic matching of automation stages to product specifications, cycle times, and operational tooling.
| Production Phase | Equipment Deployed | Key Process Role | Required Tooling Data from Client |
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| 01. Slot Insulation | Stator Slot Insulation Inserting Machine | Feeds, creases, cuts, and seats insulation paper liners uniformly | Slot diameter, lamination stack height, paper caliper |
| 02. Coil Winding | HF-R22 / HF-R40-2C Automatic Winder | Winds magnet wire into multi-group coil templates at high RPM | Wire gauge (AWG/mm), turns per coil, winding head count |
| 03. Coil & Wedge Insertion | Coil & Wedge Paper Inserting Machine | Simultaneously pushes pre-wound coils and slot wedges into core | Stator internal diameter (ID), outer diameter (OD), tooth profile |
| 04. Coil Head Lacing | HF-BS20 Double-Side Lacing Machine | Servo-driven diamond or continuous stitch binds end windings | End-turn overhang envelope, lacing cord type, cycle target |
| 05. Rotor Finishing | HF-C60 Rotor Turning & Pressing Setup | Precision skimming of rotor OD and shaft interference fitting | Rotor core length, shaft tolerance, interference tonnage |
Manufacturer Credibility & Trust
Why Caloocan Motor Engineers Partner with Zunqi
Direct from our Dongguan manufacturing campus: heavy-duty machinery design backed by 17 years of verified global exports.
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Bespoke Stator Tooling
We do not deliver generic setups. Every coil former, inserting finger blade, and lacing jig is CNC-milled to your exact lamination sheet drawings. Send your raw stators to our test lab, and we provide physical trial videos running your actual parts before packaging.
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Turnkey Interlocking Lines
From initial slot insulation feeding to final double-side diamond lacing and rotor shaft pressing, our machinery line speeds are synchronized to match tact times. This eliminates production bottlenecks commonly found when mixing unmatched machinery brands.
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Modular Industrial Controls
We standardize on globally accessible automation brands—Siemens, Mitsubishi, Delta, Schneider, Airtac, and SMC. Your internal maintenance technicians in Caloocan can easily source spare relays, sensors, and valves right in Metro Manila.
Procurement Guidance
Frequently Asked Questions by Caloocan Buyers
Clear, unvarnished engineering answers covering shipping to Manila Port, power specs, and on-site integration.
How long does shipping take from your Dongguan plant to Manila Port?
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Sea freight from our Dongguan facility via Shenzhen or Guangzhou ports to Manila South Harbor or Manila North Harbor typically takes only 3 to 5 days on water. Total turnaround time, including custom tooling production (approx. 15–20 working days) and export crating, allows Caloocan workshops to commission equipment inside 4 to 5 weeks from initial drawing sign-off.
Can your winding machines accommodate 220V 60Hz single-phase electrical service?
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Yes, absolutely. While mainland China standard power runs at 50Hz, we routinely customize internal drive motors, transformers, and servo frequencies to match the 220V 60Hz single-phase or three-phase requirements common across Caloocan industrial sites and Meralco commercial hookups.
What is the Minimum Order Quantity (MOQ) for custom-tooled machines?
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Our MOQ is 1 complete set. Whether you require a single HF-R22 multi-spindle benchtop winder to expand an existing workshop or a coordinated 5-stage automated production line, we configure custom tooling for any scale of operation.
Can the machines handle both enamelled copper and aluminum magnet wires?
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Yes. Given raw material price fluctuations in the Philippines, many domestic appliance manufacturers run aluminum wire to control costs. Our machines feature ceramic polished guide wheels, urethane tension rollers, and fine pneumatic brake controls to avoid stripping or elongating softer aluminum wire.
How are machine installation and parameter training handled remotely?
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All machines arrive pre-commissioned, wired, and packed in fumigation-free solid plywood crates with all electrical parameters tuned to your verified stator dimensions. We provide comprehensive English operating manuals, step-by-step unboxing/wiring videos, and direct video conference support with our chief commissioning engineers to assist your mechanics during startup.
What spare parts or wearing items should we keep stocked locally?
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Every machine ships with a complimentary maintenance tool set and high-wear consumable components (including winding needles, cutting blades, insulation insertion fingers, and timing belts). We maintain an active dispatch inventory in Dongguan, allowing critical replenishment parts to reach Caloocan via DHL/FedEx air freight within 48 to 72 hours.
