HF Heavy Duty Certified 2 Station Automatic Ceiling Fan Winding Machine PLC Motor 1 kW 220V
- Dual-controller synchronized winding
- High-rigidity cast base dampens resonance
- CE & ISO certified electric build
Engineered Production Machinery
Industrial Stator & Rotor Processing Machines for French OEMs
Direct-from-manufacturer automated coil winding, insulation paper inserting, slot lacing, and rotor turning machines designed to meet stringent CE directives and EU Ecodesign (EU 2019/1781) IE3–IE5 electric efficiency benchmarks.
Fan Motor Rotor Rough Turning & Surface Cutting Machine Engine Gear PLC Core
- Precision OD skimming for concentricity
- Minimizes rotor-stator air-gap harmonic loss
- Industrial gear transmission with PLC
HF CNC Auto Stator Coil Winding Machine 8 Heads 3000 RPM for Table Fan & Appliance Motors
- High-speed flyer spindle (up to 3,000 RPM)
- 8 winding heads for simultaneous batch runs
- Accurate layer pitching and turn counting
HF-R40-2C Automatic Two-Station Ceiling Fan Stator Coil Winding Machine
- Dedicated internal slot needle trajectory
- Dual-station continuous cycling design
- Electronic tensioner preserves wire enamel
Automatic & Semi-Auto Stator Coil Winder Copper/Aluminum 0.1-1.2mm Wire 220V
- Wide wire compatibility: 0.10 to 1.20 mm
- Supports copper & aluminium magnet wire
- Microprocessor-controlled turn resolution
2 Station External Stator Winding Machine for Transformer & BLDC Outer Rotors
- Precision outer salient-pole flyer winding
- High copper fill factor for drone & robot motors
- Programmable automatic indexation
Electric Motor Stator Coil Winding Machine for Industrial Evaporator & Cooler Motors
- Heavy-gauge winding tooling setup
- High thermal class wire handling
- Constant torque servo spool unwinder
Automatic Stator Wedge Paper & Coil Inserting Machine for High-Yield Production
- Simultaneous coil & slot wedge insertion
- Zero wire enamel chafing stroke kinematics
- Modular tooling for varied stack heights
17+
Years Exporting Worldwide
≤ 9h
Engineering Response Window
±0.05 mm
Tooling Machining Accuracy
100%
Pre-Shipment Trial Run Tested
Regional Industrial Integration
Precision Stator Winding Solutions for the Lyon & Rhône-Alpes Manufacturing Corridor
As France's industrial epicenter, the Auvergne-Rhône-Alpes region—spanning Greater Lyon, Saint-Étienne, Grenoble, and the Arve Valley—requires high-reliability, repeatable, and energy-compliant stator manufacturing systems for next-generation mobility and automation systems.
Clean Mobility & Commercial EV (CARA Cluster)
Greater Lyon's automotive supply chain is rapidly transitioning from internal combustion platforms to battery-electric commercial vehicles, e-buses, and urban logistics platforms. Our internal slot needle winding and wedge inserting equipment produce the high-slot-fill, vibration-tolerant stators essential for auxiliary pumps, steering actuators, traction e-axles, and onboard charging cooling drives.
PMSM / BLDC Drives
High Slot-Fill (>75%)
Anti-Vibration Lacing
Industrial HVAC & Refrigeration Systems
With major chiller, heat pump, and ventilation engineering facilities situated between Lyon, Genas, and Ain, OEMs face stringent pressure under EU F-Gas and Ecodesign guidelines. Our multi-station winders and automatic slot wedge inserters support heavy-gauge magnet wire winding for hermetic compressors, commercial rooftop chillers, and continuous-duty axial ventilation stators.
Enamelled Wire Ø 0.2–1.2mm
Class H Insulation
Hermetic Compressor Stators
Precision Robotics & Factory Automation
The Rhône-Alpes corridor represents France's dense robotics and motion-control basin. Servo motor and direct-drive torque motor builders require exceptional slot-layering precision and minimum end-turn protrusion. Our CNC needle winding and double-side servo lacing machines deliver uniform coil heads that clear compact robotic joint enclosures without electrical clearance compromises.
Low Cogging Torque Stators
Compact End-Turns
Servo Multi-Axis Indexing
Technical Architecture
Winding & Assembly Process Specifications for French Production Facilities
Detailed technical parameters for machinery integration into CE-compliant production cells across French plants.
| Machine System | Core Mechanism | Supported Wire / Stack Range | Cycle Time / Throughput | Standard Compliance & Control |
|---|---|---|---|---|
| Multi-Station Inner Stator Winder | Needle-guided vertical multi-axis servo traversal | Wire Ø: 0.15 – 0.90 mm Stack: 10 – 120 mm |
30–55 sec / stator (depending on slot/turns) | CE marked; 400V 50Hz 3-Phase; Siemens / Inovance PLC |
| Automatic Wedge & Coil Inserter | Simultaneous push-rod transfer with slot wedge guides | Stator OD: ≤ 160 mm Stack: Up to 150 mm |
12 – 22 sec / cycle | Hydraulic/servo stroke; Light curtains; CE Machinery Directive |
| Servo Double-Side Stator Lacer | Twin servo-driven hooking needle synchronized head | Stator ID: 30 – 120 mm Coil Height: ≤ 65 mm |
0.4 – 0.7 sec / slot stitch | Closed-loop cord tensioning; Mis-stitch optical detection |
| Rotor Fine Turning & Skimming | High-rigidity pneumatic clamping lathe with CBN tooling | Rotor OD: 20 – 100 mm Shaft: ≤ 250 mm |
15 – 28 sec / piece | TIR ≤ 0.008 mm; Integrated coolant & chip extraction |
Industrial Market Dynamics
Key Electromechanical Trends Shaping Stator Sourcing in Lyon
How modern manufacturing requirements in France are dictating the transition from manual workshops to fully closed-loop automated winding lines.
Enforcement of EU Ecodesign IE4 & IE5 Efficiency
Under Regulation (EU) 2019/1781, electric motor builders supplying European distribution channels must significantly slash internal copper losses ($I^2R$). Maximizing slot fill factors from legacy 60% manual levels to above 78% via automated needle winding and precision slot wedge insertion is now a compulsory engineering step for Lyon pump and compressor manufacturers.
Shorter Series & Flexible High-Mix Tooling
Driven by customized industrial machinery demands across Auvergne-Rhône-Alpes, motor assemblers can no longer tolerate single-purpose setups requiring multi-hour teardowns. Our modern winding lines feature modular, quick-disconnect former assemblies and recipe-driven PLC storage, slashing re-tooling changetimes between different lamination stacks to under 25 minutes.
Electromagnetic Integrity & Noise Harshness (NVH)
Industrial applications in medical technology, lab automation, and urban transit require stators with near-zero cogging torque and balanced three-phase inductances. Our machines maintain digital closed-loop spool back-tensioning within ±0.1N, preventing copper wire necking, dielectric varnish thinning, and asymmetrical coil impedance.
Enterprise Capability
Why Engineering Teams Choose Zunqi Machinery
Combining 17 years of specialized machine tool manufacturing in Dongguan with European-focused electrical designs and pre-export sample validation.
01
Custom Tooling to Stator Print
We design and CNC-mill every winding nozzle, coil former shoe, insertion finger, and holding jig strictly to your stator lamination drawings and stack tolerances.
02
Physical Sample Trial & FAT Video
Clients in France ship raw stator stacks and magnet wire to our plant. We conduct full production-rate trial runs, recording video verification and dimensional reports prior to shipping.
03
Interchangeable Global Componentry
Electrical cabinets can be configured with familiar components—Siemens, Schneider Electric, Mitsubishi, Omron, Delta, SMC, and Airtac—simplifying maintenance for French factory crews.
04
End-to-End Synchronized Lines
From slot paper inserting through coil winding, wedge insertion, intermediate forming, double-side lacing, final sizing, and rotor turning, our machines operate in harmonious cycle balance.
Purchaser & Engineering FAQ
Frequently Asked Questions by Industrial Buyers in France
Clear technical, regulatory, and logistics answers for procurement engineers in Lyon and across the European Union.
Are the machines fully compliant with European CE machinery and safety directives? ↓
Yes. All machines exported to France and the wider EU are engineered in compliance with the EU Machinery Directive 2006/42/EC, Low Voltage Directive 2014/35/EU, and Electromagnetic Compatibility (EMC) Directive 2014/30/EU.
Machines are configured with European dual-channel emergency stop circuits, safety interlocks on access panels, optoelectronic safety light curtains at the loading zones, and clear CE declaration markings.
How is electrical compatibility handled for French industrial power grids? ↓
Our control panels are tailored prior to dispatch for the standard French industrial mains: three-phase 400V (+/- 10%) at 50Hz, or single-phase 230V 50Hz for standalone bench units.
PLC power supplies, servo transformers, cooling fans, and solenoid coils are specified natively for 50Hz operation, preventing the overheating problems common with generic 60Hz systems.
What is the typical transit route, lead time, and Incoterms arrangement for Lyon? ↓
Ocean freight shipments for the Rhône-Alpes region are commonly routed via the Port of Marseille-Fos (Mediterranean gateway) or the Port of Le Havre, transferred via inland bonded rail/truck directly to Lyon logistics hubs (such as Saint-Exupéry or Vénissieux).
Production lead time typically averages 30 to 45 business days, with transit times ranging from 28 to 35 days. We provide standard CIF (Marseille/Fos), FOB (Shenzhen/Guangzhou), or DDP (Delivered Duty Paid to your Lyon facility) arrangements.
Can our operators switch between multiple stator stack heights on one machine? ↓
Yes. Our winding and coil inserting machines are engineered with quick-change tooling. Changing stack height within the same lamination profile requires only minor spacer adjustments or digital recipe selection on the HMI touch screen.
Transitioning between completely different lamination diameters involves exchanging the clamping fixture and insertion guide fingers, which can be accomplished in roughly 20–30 minutes.
How do you provide warranty service and commissioning in France? ↓
Every unit includes a comprehensive 12-month mechanical and electrical warranty. Machines are shipped with a comprehensive spare parts package (needles, wear guides, wire cutters, and electrical relays).
Commissioning is supported through high-definition video teleconferences directly with our design engineers, alongside detailed English-language schematic diagrams and step-by-step video manuals. On-site commissioning engineers are also available for complete turnkey line installations.
