HF-R40-2G Automatic Ceiling Fan Stator Winding Machine
Engineered with dual independent controllers and two automated winding stations. Designed specifically for continuous ceiling fan motor manufacturing with a 1-year factory warranty.
Direct From Assembly Line
Precision Stator & Rotor Assembly Equipment Serving Penang
Built in our ISO-compliant facility in Dongguan and deployed extensively across Penang’s automated manufacturing lines. Fully compatible with industrial voltages, tropical moisture protection, and local PLC spares.
HF-R40-2C Automatic Ceiling Fan Motor Coil Winding Machine
High-speed dual-station winding system suited for high-slot copper and aluminum winding profiles. Features pneumatic tensioners and robust indexing mechanics.
HF-W120H Stator Coil Final Forming Second Shaping Machine
Heavy-duty hydraulic and pneumatic shaping solution. Compresses end turns to precise geometric tolerances to guarantee air gap integrity and prevent coil head chafing.
2-Station External Stator Winding Machine for Motors
High-efficiency outer winding station engineered for BLDC stators and specialized transformer coils. Programmable flyer rotation speeds with micro-step precision.
HF Fan Motor Rotor Turning & Casting Machine
Integrated precision lathe system complete with PLC control and coolant pump station. Formulated for turning die-cast aluminum rotors to micron-level roundness.
Automatic Coil & Wedge Paper Inserting Machine
Combines slot insulation, pre-formed coil transfer, and composite wedge driving in synchronized cycle strokes. Cuts manual insertion assembly labor by over 80%.
HONGFANG Motor Stator Coil Forming & Shaping Machine
1 kW intermediate coil head sizing station. Protects phase-to-phase insulation paper and ensures winding head diameters cleanly clear terminal housing bores.
SC45# Low Carbon Steel Fan Motor Shaft Components
High-tensile, centerless-ground motor shafts and custom CNC replacement spares. Case-hardened to preserve bearing seat concentricity under high thermal expansion.
Penang Regional Market Focus
Engineering Application Scenarios Across George Town & Greater Penang
The manufacturing ecosystem of George Town, spanning the Bayan Lepas Free Industrial Zone (FIZ), Prai Industrial Estate, and Batu Kawan Industrial Park, demands zero-defect slot insulation across harsh electrical duty cycles.
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Industrial Automation & Robotics
Penang's advanced precision machinery and automated test equipment (ATE) cluster requires compact brushless DC (BLDC) and servo motors with flawless insulation. Our slot cell inserting machines deploy Class H Nomex and Kapton films with precision cuffing to handle high-frequency inverter voltage spikes without partial discharge.
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Tropical HVAC & Cleanroom Air Handling
The semiconductor foundries and medical device plants across Penang rely heavily on multi-ton rooftop blowers and HEPA laminar flow fans. We equip local motor builders with multi-station paper inserters handling multi-slot induction motor profiles that maintain moisture barrier durability in 85%+ relative humidity.
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Automotive Tier-1 & EV Subsystems
With Penang expanding as a Southeast Asian automotive electronics hub, tiers producing auxiliary motors (EPS, thermal pumps, window actuators) require repeatable slot-liner edge integrity. Our machines feature automated optical inspection (AOI) interfaces and servo feeding that eliminate wire pinching during high-speed insertion.
| Insulation Class | Common Materials | Thermal Index | Key Penang Industrial Application | Zunqi Machine Capability |
|---|---|---|---|---|
| Class B (130°C) | DMD, Polyester Film (Mylar) | 130°C continuous | Standard ceiling fans, household appliances | High-speed cold creasing, 0.4s/slot insertion |
| Class F (155°C) | DMD, NMN, Polyimide blends | 155°C continuous | Pumps, industrial gear motors, HVAC compressors | Adjustable cuffing tooling, dual-edge folding |
| Class H (180°C+) | Nomex, Kapton, Mica laminates | 180°C to 220°C | EV drive units, semiconductor cleanroom blowers | Heated edge-forming knives, zero-burr cut-off |
📈 Macro Trends Reshaping Motor Manufacturing in Northern Malaysia
Malaysia's National Energy Transition Roadmap (NETR) and the New Industrial Master Plan (NIMP) 2030 are driving Penang-based manufacturers toward minimum energy performance standards (MEPS IE3 and IE4 efficiency ratings). In fractional-horsepower and integral induction motors, moving to IE3 efficiency requires packing higher copper volumes into narrower lamination slots without sacrificing slot-to-ground dielectric clearances.
Traditional manual paper insertion methods or outdated pneumatic machines produce inconsistent cuff folds and slight insulation tear-backs. When enamelled magnet wires are pushed into the slot cell during subsequent winding or inserting, microscopically exposed stator teeth lead to insulation breakdown during hi-pot testing (typically 1.8 kV to 2.5 kV AC). Zunqi's automated insulation paper inserting systems incorporate dual servo-driven paper feeds, micro-stepping rotary indexing plates, and precision carbide shearing blades, guaranteeing that every slot liner maintains identical side-wall cuff height (±0.1 mm) and edge coverage.
Furthermore, local contract manufacturers in Bayan Lepas and Seberang Perai are increasingly integrating Industry 4.0 data capture. Our machine architectures utilize standardized PLC hardware (including Siemens, Mitsubishi, and Omron controllers) equipped with RS485/Ethernet interfaces for real-time telemetry, monitoring slot-count validation, cycle runtimes, and preventive maintenance triggers for wear blade replacement.
Servo-Driven Paper Feeding
Eliminates mechanical gear backlash. Feeding lengths are adjusted digitally via the touchscreen HMI down to 0.05 mm tolerances, accommodating varied core stack heights without mechanical shimming.
Programmable Slot Skip Profiles
Custom software allows automated skipping of specific slots for asymmetrical stators, pole changers, or dual-voltage designs common in Penang's OEM industrial export orders.
High-Humidity Anti-Rust Treatment
All tool steel guides, forming blocks, and shearing assemblies undergo nickel-phosphorus electroless plating to resist high ambient tropical humidity and corrosive coastal sea air along the Malacca Strait.
Why Partner With Us
Engineering Superiority Built on 17 Years of Motor Automation Export
Headquartered in Dongguan, Guangdong, Zunqi Intelligent Equipment Co., Ltd. serves tier-one manufacturers globally with verified field durability, flexible design iterations, and rapid technical onboarding.
Custom Tooling to Stator Samples
We do not sell rigid stock machines. Every forming blade, insertion push-rod, and rotary clamp is CNC-machined to your exact lamination CAD drawing or physical core sample before factory dispatch.
Complete Turnkey Stator Lines
One accountable manufacturer for the entire process: Slot Paper Inserting → Coil Winding → Coil & Wedge Inserting → Intermediate Forming → Dual-Side Lacing → Final Sizing & Rotor Finishing.
Open Component Architecture
Your Penang engineering team can specify preferred electrical component brands (Mitsubishi, Siemens, Schneider, SMC pneumatic valves) to maintain unified factory spares stock and lower MTTR.
Rigorous Remote Pre-Acceptance
Before crating in fumigation-free export cases, we process your exact stator stack on camera. You review high-definition hi-pot test and cycle-time validation videos before dispatch.
Procurement Knowledge Base
Frequently Asked Questions by George Town Machine Buyers
Essential commercial, electrical, and technical details to streamline capital equipment import and validation across Penang's Free Zones and industrial estates.
Are Zunqi machines configured for Malaysia's 415V/240V 50Hz grid standards?
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Yes. While standard domestic Chinese models often run on 220V or 380V 50Hz, all machines destined for Penang and West Malaysia are built or transformed to standard Malaysian 240V single-phase (for benchtop winders and inserters) or 415V three-phase 50Hz (for hydraulic forming and multi-station lines). Control transformers and servo power supplies are specified to withstand local industrial voltage tolerances.
What documentation do you provide for clearance into the Bayan Lepas or Prai Free Industrial Zones?
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We provide full commercial documentation for customs and LMW (Licensed Manufacturing Warehouse) compliance, including HS Code classification (typically 8479.89 or 8479.81), detailed packing lists with machine serial numbers, fumigation/ISPM 15 compliance certificates for the crating, CE certificates of conformity, and Form E (ASEAN-China Free Trade Area) for preferential tariff treatment.
How does the machine handle different stator stack heights and slot numbers?
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Stack height adjustments (e.g., from 15 mm to 120 mm) are achieved through a combination of precision micrometer screw adjustments and digital stroke length parameters on the HMI. For changing slot counts (e.g., transitioning between a 16-slot ceiling fan and a 24-slot pump stator), interchangeable indexing divider rings and forming tooling can be swapped in under 20 minutes by a trained setup technician.
What after-sales service and replacement tooling support are available for George Town plants?
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All machines include a comprehensive 1-year factory warranty. We ship an initial spares kit (cutting blades, push rods, springs, and pneumatic seals) inside the machine crate. In the event of technical troubleshooting, our engineers provide live video support within 9 hours (aligned with Malaysian Standard Time / GMT+8). Replacement wear parts or custom re-tooling for new motor programs are fabricated and couriered via air freight to Penang International Airport (PEN) within 3 to 5 business days.
Can your paper inserting equipment handle multi-material composites like DMD and Nomex?
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Absolutely. Our shearing blades and creasing mechanisms are manufactured from hardened tungsten carbide (YG15 or equivalent), allowing clean shearing of polyester film (PET), DMD (Dacron-Mylar-Dacron), NMN, and high-tensile Nomex aramid papers without creating feathered edges or burrs that could compromise dielectric breakdown limits.
Modernize Your Stator Production Line Today
Send your stator lamination drawings (DWG/DXF/PDF), slot insulation material specifications, and target daily output. Our application engineering team will provide a comprehensive machine proposal and line cycle analysis within 9 hours.
