Coil Forming Equipment Manufacturers & Manufacturer in the Portland Market

While our standard machines are configured for single-phase 220V or three-phase 380V 50Hz, all export machines bound for the United States—including facilities across the Portland, OR metropolitan area—are built with customized electrical enclosures. We integrate UL-recognized electrical panels, internal step-down isolation transformers, and dual-rated 50/60Hz servo power stages compatible with 480V/277V or 208V/120V 3-phase plant supplies. Component architecture (PLCs, contactors, overloads) can be configured to familiar North American industrial standards such as Allen-Bradley, Siemens, or Omron upon request.

Shipments departing from our Dongguan, China assembly facility typically route through the Port of Shenzhen or Hong Kong, transiting via ocean freight directly to the Port of Portland (Terminal 6) or through the Ports of Seattle/Tacoma before rail transfer. Ocean transit takes approximately 18 to 24 days, with customs clearance taking 2 to 4 business days. For urgent engineering prototypes or replacement tooling dies, expedited air freight directly into Portland International Airport (PDX) delivers in 5 to 7 business days. Every machine is vacuum-sealed with anti-rust VCI film and crated in heavy ISPM-15 certified fumigation-free timber cases.

Yes, bespoke tooling design is the foundation of our engineering workflow. We request your 2D/3D CAD models (STEP, DXF, DWG) showing stator inner diameter (ID), outer diameter (OD), total stack height, slot dimensions, wire gauge (AWG or mm), turn count per phase, and target end-turn envelope. Our tool engineers design matching expanding arbors, outer forming collets, and bottom positioning plates using high-grade Cr12MoV tool steel vacuum-hardened to HRC 58-62. We recommend sending 5 to 10 physical blank stator stacks and a sample spool of magnet wire for full pre-shipment trial forming and high-voltage dielectric verification.

Intermediate forming occurs directly after the coil inserting process. Because magnet wire bundles spread outwards irregularly when pushed into the stator slots, an intermediate former gently gathers the coil heads and clears the inner bore diameter. This ensures the stator lacing needle can sweep through the slot exits without impaling or stripping the magnet wire insulation. Final forming occurs after lacing cord has been tied around the end turns; it applies calibrated mechanical pressure to compact the copper bundle to its final specified dimensions so the stator fits into its motor casing without rubbing.

Every machine is backed by our standard 1-year factory warranty covering all non-consumable mechanical and electrical parts. All machines feature English HMI interfaces and PLC network ports for remote troubleshooting and firmware updates. When diagnosing process parameters, our engineers review high-definition video of the forming cycle and provide parameter adjustment maps typically within 9 hours (bridging the US Pacific time zone difference). A complete wear-parts kit (forming blades, push rods, springs, proximity sensors) is packed inside the machine crate upon dispatch.

While our standard catalog models—such as the HONGFANG Motor Stator Coil Forming & Shaping Machine—are optimized for round enamelled copper or aluminum wire in distributed winding stators, Zunqi designs bespoke hydraulic and servo-electric forming machines for rectangular cross-section wire and concentrated pole tooth topologies (common in direct-drive wind turbines and drone propulsion). Tooling for rectangular conductors features specialized roller-guided dies that preserve edge insulation integrity and prevent high-stress copper work-hardening.

Our minimum order quantity is exactly 1 set for all standalone machines, whether you require an 8-spindle CNC winder, a hydraulic shaft inserting press, or a single stator forming press. For complete turnkey production cells (slot paper inserter → coil winder → coil & wedge inserter → intermediate former → lacing machine → final former), we coordinate kinematic speeds across all stages. Standard commercial terms are 30% advance deposit via wire transfer (T/T), with the 70% balance payable upon review of final factory testing videos on your proprietary stator parts prior to export crating.