Six Stations Outer Stator Motor Coil Winding Machine Automatic
- ✓ Multi-station continuous flyer winding
- ✓ Industrial PLC core architecture
- ✓ 1 Year structural warranty
17+
Years Export Experience
≤ 9h
Engineering Response Time
±0.02mm
Tooling Precision Tolerance
1 Year
Full Equipment Warranty
Engineered Motor Automation Systems
Featured Stator & Rotor Production Machines
Tooling precision manufactured to physical stator laminations. Compatible with copper and aluminum magnet wires, modular PLC programming, and CE-compliant safety frameworks.
Hot Sale Armature Winding Machine for Fan Motor
- ✓ High-speed dynamic flyer indexing
- ✓ Microprocessor tension stabilization
- ✓ Optimized for universal & DC rotors
SC45# Low Carbon Steel Fan Motor Shaft Machining Components
- ✓ Precision induction-hardened journal
- ✓ Concentricity ground within ±0.005mm
- ✓ Bulk industrial supply readiness
HF-W120H Stator Coil Final Forming & Second Shaping Machine
- ✓ Hydraulic multi-axis envelope forming
- ✓ Preserves slot insulation barrier
- ✓ Uniform coil end-turn dimensioning
Fan Motor Rotor Rough Turning & Surface Cutting Machine
- ✓ Rigorous air-gap perimeter clearance
- ✓ Automated pneumatic pneumatic clamping
- ✓ Integrated coolant recirculation system
Automatic Stator Wedge Paper and Coil Inserting Machine
- ✓ Simultaneous coil and wedge insertion
- ✓ Eliminates enameled wire scratching
- ✓ Adaptable tooth shoe guide fingers
HF-R22 8-Head Semi-Automatic Motor Coil Making Machine
- ✓ Eight-spindle concurrent winding
- ✓ For pump, cooler, and power tool coils
- ✓ High-torque precision winding steps
HF-R40-2C Two-Station Ceiling Fan Coil Winding Machine
- ✓ Dual-station dedicated indexing
- ✓ Programmable auto-wire shearing
- ✓ Specialized ceiling fan lamination sets
Engineering Whitepaper & Architectural Deep Dive
Stator Double Lacing Machine Kinematics & Mechanical Integrity
In modern electric motor manufacturing, stator lacing is not merely a cosmetic bundling procedure; it provides vital electrodynamic restraint against destructive Lorentz forces and mechanical coil resonance.
Synchronous Twin-Needle Servo Drives
Traditional pneumatic or mechanical lacing architectures suffer from cyclic lash and needle deviation over continuous shifts. Zunqi double-side lacing machines employ dual-servo synchronized axis control. Both top and bottom needles pierce and loop simultaneously, balancing tension distribution across both coil end-turns and removing axial bending stresses on delicate stator tooth necks.
Programmable Pitch & Variable Slot Skip
Equipped with human-machine interface (HMI) multi-pattern sequencing, the operator can customize parameters for slot-by-slot lacing, interval skipping, or multi-stitch tie-offs. This versatility accommodates stators with embedded lead lines, thermal protectors, and thermocouple sensors without severing insulation jackets or pinching critical connection leads.
Anti-Abrasion Cord Handling Dynamics
Every cord pathway incorporates ceramic guide eyelets and micro-adjustable magnetic hysteresis braking. This maintains an unwavering cord tension of ±0.5N throughout complex acceleration ramps, eliminating cord fraying, knot snarls, or insulation sheath pinching across polyester, Nomex, or polyamide lacing ribbons.
Target Market Engineering
Localized Application Scenarios in the West End Market
Industrial motor fabrication in the West End ecosystem demands high adaptability, rigorous environmental compliance, and support for high energy-efficiency ratings such as IE4 and IE5 Super Premium Efficiency.
Commercial HVAC & Variable Refrigerant Systems
In high-density commercial infrastructure across West End developments, acoustic quietness and thermal endurance are critical. Dual-side laced stators integrated into hermetic HVAC compressors prevent coil-flutter harmonics under pulse-width modulation (PWM) drive conditions, significantly extending operational lifetimes in harsh cooling cycles.
Fractional Horsepower (FHP) Pumps & Blowers
From hydronic water circulation to localized air scrubbers, fractional induction and brushless DC motors require exact end-turn clearance. Zunqi double lacing machines hold tight coil envelopes that eliminate rotor bore overhang, preventing costly rotor rubs and ground fault electrical shorts.
High-Torque Industrial Power Actuation
Workshops handling specialty servo actuators and automated material handling equipment leverage our configurable tooling sets. Tooling accommodates rapid changeovers for varied stack heights (from 15mm up to 160mm) and varying slot diameters, ensuring exceptional flexibility for custom batch manufacturing runs.
Industry 4.0 & Electrification
Localized Development Trends Shaping Motor Assembly
Evaluating regulatory and technical factors driving investment in stator lacing and automated assembly equipment.
1. Transition to Copper-Saving Tight Envelopes
With volatile raw material prices for electrolytic copper wire, motor manufacturers are redesigning end-turns to shorter overhang profiles. Automated double-side lacing pulls winding bundles tightly against the core face, shortening loop lengths and directly saving thousands of kilograms of magnet wire annually across mass production runs.
2. Digital Traceability & MES Integration
Procurement teams increasingly require complete production logging. Our lacing platforms feature open industrial fieldbus protocols (EtherCAT, Profinet, Modbus-TCP), enabling real-time transmission of stitch counts, cycle durations, tension profiles, and preventive maintenance alerts into regional factory MES backbones.
3. Decarbonization & Green Energy Directives
Stricter regional carbon audits penalize high scrap rates and wasted electrical energy. Our machines use regenerative servo braking drives that recover kinetic energy during high-speed needle deceleration, cutting equipment operational power consumption while maintaining zero-defect lacing outputs.
Complete Line Balancing
Stator Line Process Architecture & Integration Matrix
A synchronized stator line ensures that cycle times between winding, insertion, forming, and double lacing align smoothly, preventing production bottlenecks.
| Operation Stage | Recommended Zunqi Machine | Key Process Parameter | Quality Assurance Gate |
|---|---|---|---|
| 1. Slot Lining | Stator Slot Insulation Inserting Machine | Edge cuffing & cold folding | Zero liner slip |
| 2. Primary Winding | HF-R22 / Six Stations Winding Platform | Servo flyers ±1 turn precision | Continuous wire skin check |
| 3. Coil Insertion | Automatic Coil & Wedge Inserting Machine | Simultaneous push & wedge shoe guide | No tooth-iron rubbing |
| 4. Intermediate Forming | Hydraulic Stator Coil Forming Machine | Expanding mandrel & cuff sizing | Clear bore envelope |
| 5. Dual-Side Lacing | HF-BS20 Servo Double-Side Lacing Machine | Synchronized top/bottom needle pitch | ≥45N bundle binding force |
| 6. Final Shaping | HF-W120H Stator Coil Final Forming Machine | Rigid dimensional coil envelope clamp | True air-gap compliance |
Direct Manufacturer Credibility
Why Global Motor Makers Partner with Zunqi
Headquartered in Qishi Town, Dongguan City, China, Zunqi Intelligent Equipment Co., Ltd. combines comprehensive manufacturing facilities with an international engineering export desk.
17+ Years Export Track Record
Verified onsite supplier on Alibaba.com with more than 17 years of trade records delivering complete stator winding, inserting, forming, and lacing platforms to global motor manufacturers.
Tailored Tooling to Drawing
Tooling is precision-machined using our in-house CNC equipment to match your stator laminations, slot counts, stack heights, and coil diagrams before dispatch, with full video verification.
Tier-1 Electrical Architecture
Standardized on world-class industrial controls: Siemens, Mitsubishi, Omron, Delta, or Panasonic PLCs paired with Airtac or SMC pneumatics, simplifying local servicing and component availability.
Procurement Clarity
Frequently Asked Questions by Local Engineers & Buyers
Key details on electrical interfaces, tooling changes, quality testing, and international logistics for our double lacing and stator production machinery.
What parameters are required to manufacture custom tooling for a double lacing machine? +
To build custom lacing tooling, our engineering team requires: (1) Stator lamination outer diameter (OD) and inner bore diameter (ID); (2) Stator lamination stack height range (min/max mm); (3) Total stator slot count; (4) Coil overhang height on both lead and non-lead ends; and (5) Magnet wire material (enameled copper or aluminum) and wire diameter. Supplying an un-impregnated physical stator sample guarantees trial-run accuracy on our Dongguan test floor prior to shipment.
Can the double-side lacing machine adapt to West End factory power supplies? +
Yes. While domestic units often run on 220V 50Hz single-phase or 380V three-phase systems, we routinely build control cabinets tailored for export requirements, including 208V, 230V, 240V, 415V, or 480V at 50Hz or 60Hz. Transformers, servo drives, and safety relays are selected and factory-tested for your facility's local electrical standards.
How fast can an operator complete a tooling changeover between different stator models? +
Using our quick-clamp locator plates and pre-stored HMI job recipes, a typical changeover takes 15 to 25 minutes. Changing the stack height within the same stator diameter series takes under 8 minutes via precision spindle-screw height adjustments, minimizing idle downtime during short production runs.
What type of lacing cord is recommended, and how is tension kept constant? +
Our machines handle woven polyester, Nomex, glass fiber, and wax-impregnated polyamide lacing cords ranging from 0.8mm to 2.0mm in diameter. Wire tension is maintained by an integrated magnetic hysteresis tensioning system that isolates spool inertia, eliminating cord-snag damage and preventing uneven stitch tension across both coil heads.
What acceptance testing and factory-gate documentation are supplied before delivery? +
Every machine completes a continuous 8-hour dry run followed by a sample lacing test using your motor stator core. We provide: (1) High-resolution operational trial video; (2) Mechanical dimension inspection report; (3) Electrical schematic diagrams and PLC I/O map; (4) Operation and routine maintenance manual; and (5) A spare wear-parts kit containing extra needles, hooks, springs, and ceramic eyelets.
How does Zunqi handle technical support and warranty claims overseas? +
All Zunqi equipment comes with a 1-year comprehensive factory warranty. Inquiries are handled with an average response time of under 9 hours. Our senior commissioning engineers provide video-assisted remote installation and troubleshooting. Replacement components and wear parts are dispatched via DHL/FedEx priority air delivery to keep your production line running.
Request a Custom Stator Line Engineering Proposal
Send your stator laminations, slot counts, stack dimensions, and desired cycle times to our engineering team in Dongguan. We typically respond within 9 hours with tailored machine recommendations, tooling designs, and an export freight quotation.
