1000W / 380V / 220V
HF Single Side Lacing Machine for Table Fan Motor Stator Coil
- 1000W Power Consumption
- Single-side fast cycle indexing
- Industrial PLC automation
17+
Years Industry Export Experience
100%
Customized Stator Tooling Prototyped
≤ 9h
Technical Engineer Response Time
1 Set
Minimum Order Quantity (MOQ)
Production Equipment Portfolio
Featured Coil Winding & Assembly Machinery
High-durability manufacturing cells built for heavy-duty cycle endurance, versatile wire gauge handling (0.1mm - 1.2mm), and intuitive touch-screen CNC control.
Hydraulic Press
Hydraulic Pressure Stator Shaft Inserting Press Machine
- Gear-driven operation
- Precise coaxiality alignment
- 1-Year Comprehensive Warranty
Second Shaping
HF-W120H Stator Coil Final Forming Second Shaping Machine
- Complete coil head clearance
- Internal expansion & outer clamp
- Heavy-duty plant grade
1 kW Efficiency
HONGFANG Motor Stator Coil Forming & Shaping Machine
- Uniform end-turn profiling
- Zero varnish cracking design
- Rapid die changeover
Combined Inserter
High-Precision Coil & Wedge Paper Inserting Machine
- Simultaneous coil & wedge action
- Zero copper scratching feed
- Compatible with copper/alu wire
Cooler & HVAC
Electrical Motor Stator Coil Winder for Cooler Motors
- High-speed coil nesting heads
- Automatic transfer to tooling
- Heavy continuous duty cycle
8 Heads / 3000 RPM
HF New CNC Automatic Stator Coil Winder (8 Heads)
- 8-spindle batch configuration
- 3000 RPM rotational capacity
- Programmable turns & layering
2 Controller / 2 Station
Heavy Duty 2-Station Automatic Ceiling Fan Winder
- Dual-controller independent stations
- 1 kW energy-efficient design
- 220V factory standard hookup
Engineering Whitepaper & Market Integration
Coil Winding Machine Applications in Choibalsan's Industrial Ecosystem
Choibalsan, as the premier economic capital of Dornod Province and the eastern transportation hub of Mongolia, is undergoing a pivotal industrial resurgence. From coal-fired thermal generation upgrades to heavy mining fleet repairs, precision coil winding machinery serves as the bedrock of localized electrical infrastructure resilience.
Thermal Power Plant & Grid Overhauls
The Choibalsan Thermal Power Plant (Choibalsan TPP expansion) requires ongoing maintenance of high-load induction draught fans, pulverizer drives, cooling tower motors, and auxiliary water pumps. Our heavy-duty CNC winding systems and forming presses allow local workshops to rebuild, re-slot, and re-lace high-efficiency stators internally, mitigating sub-zero freeze vulnerabilities during extreme Siberian-continental winters.
Mining Heavy Equipment Electrification
Dornod's extensive mineral basins—including fluorite, lignite (Aduunchuluun Coal Mine), and oil extraction operations near Tamsagbulag—demand non-stop operation of ventilation blowers, slurry pumps, and haulage auxiliary electrical machines. Our automated coil and wedge inserting machinery delivers consistent slot fill ratios and eliminates manual wire micro-abrasions, preventing electrical breakdowns under dust-heavy, vibrating open-pit conditions.
Cross-Border Agro-Logistics & Rail Systems
As the rail link between eastern Mongolia and China/Russia gains strategic momentum, meat processing plants, cold-storage warehousing, and railyard maintenance depots rely on hermetic refrigeration compressors and blower assemblies. Our precision stator second-shaping presses (HF-W120H) secure tight coil-head dimensional tolerances so end turns never foul compressor outer shells or hermetic housings.
Engineering Integration Matrix
Full-Line Stator Automation Configuration Standards
Procuring from China to Choibalsan: Match every processing stage to your engineering tolerances to ensure zero bottlenecks from slot insulation to rotor balance testing.
| Process Step | Equipment Type | Primary Function & Mechanism | Target Tolerances | Mongolian Industrial Utility |
|---|---|---|---|---|
| 01. Insulation Paper Insertion | Stator Slot Insulation Inserting Machine | Mechanical creasing, cutting, and slot lining insertion (DMD, Nomex, PET film) | Feed accuracy ±0.2mm, zero edge burs | High-voltage breakdown resistance for variable-grid power supply |
| 02. Primary Stator Winding | Multi-Head / Multi-Station CNC Winder | High-speed multi-spindle looping of enameled copper or aluminum magnet wire | Tension consistency ±2g, 0.1-1.2mm wire | High-volume fan coils, irrigation water pump drives, and blowers |
| 03. Coil & Wedge Inserting | Combined Coil & Wedge Inserting Press | Simultaneous push-stroke inserting of wound coils and slot closure wedges | Zero wire pinching, slot fill up to 85% | Eliminates skilled manual labor dependency across Dornod workshops |
| 04. End-Turn Intermediate Forming | Hydraulic Coil Forming & Shaping Machine | Internal bore mandrel expansion with axial mechanical outer clamping | Concentric coil clearance > 1.5mm from bore | Ensures unobstructed rotor assembly inside tight motor envelopes |
| 05. End-Winding Servo Lacing | Single/Double-Side Servo Lacing Machine | Continuous lock-stitch diamond or cross-stitch binding with industrial twine | Uniform thread tension, programmable pitch | Withstands extreme rail-haul vibration and heavy thermal expansion shock |
| 06. Stator Final Second Shaping | Final Hydraulic Stator Forming Machine | Precise sizing of overall stator outer diameter and stack coil heights | Height precision ±0.3mm across envelope | Guarantees exact fit for cast-iron end-bell motor brackets |
| 07. Rotor Surface Finishing | Rotor Fine Turning & Cutting Lathe | Micrometric outer diameter skimming and air-gap calibration | Concentric runout ≤ 0.008mm | Prevents magnetic rotor drag and maximizes motor energy efficiency |
| 08. Rotor Shaft Hydraulic Pressing | Vertical Hydraulic Rotor Shaft Press | Interference fit pressing of SC45# steel shafts into laminated cores | Coaxiality ±0.01mm, load monitored | Crucial for high-torque mining gearboxes and submersible water pumps |
Market Dynamics & Localization
Future Trends: Modernizing Choibalsan's Electromechanical Manufacturing
Industrial operators in Eastern Mongolia have historically relied upon imported fully assembled electric motors from the Russian Federation and China. However, currency volatility, cross-border freight lead times, and the urgent need for domestic manufacturing capabilities under Mongolia's "New Recovery Policy" (Шинэ сэргэлтийн бодлого) have triggered a rapid shift toward regional electromechanical assembly, rewiring, and remanufacturing plants located inside the Choibalsan Economic Free Zone.
1. Shift to High-Efficiency IE3/IE4 Motors: Standard induction motors are rapidly being upgraded to premium efficiency classes across regional industrial facilities. This mandates stator winding equipment with higher slot fill rates, precision computerized tension monitoring to prevent wire elongation, and advanced slot insulation inserters capable of handling multi-layer insulating films without tearing.
2. Climate-Resilient Motor Architecture: The regional temperature swings in Dornod Province (ranging from -40°C in January to +38°C in July) expose stator assemblies to severe thermal shock. The demand for automated double-side lacing machinery and high-precision second-forming presses ensures that stator windings are rigidly anchored against coil vibration, eliminating internal short-circuits caused by frost and rapid heating cycles.
3. Standardized Component Interchangeability: Factory managers in Choibalsan prioritize CNC controllers and electrical components with global parts availability. Our manufacturing base integrates programmable logic systems (PLC) and servos from Siemens, Mitsubishi, Schneider, Delta, or Omron, enabling local engineers to troubleshoot, calibrate, and service machines using off-the-shelf control components readily obtainable across northern logistics networks.
The Zunqi Manufacturing Edge
Why Engineering Procurement Teams Partner With Us
Direct factory manufacturing from Qishi Town, Dongguan. Over 17 years dedicated to delivering bespoke motor manufacturing machinery, precision toolmaking, and dependable international logistics.
Custom Tooling to Your CAD
We do not sell generic off-the-shelf equipment. Every forming mold, coil insertion blade, and indexing fixture is custom-machined directly to your motor stator blueprints or physical core samples.
Complete Matched Lines
From paper insertion to rotor fine-turning and shaft pressing, our entire line is cycle-matched and synchronised, eliminating production bottlenecks and incompatible control architectures.
Global Component Architecture
Equipped with configurable PLC, HMI, and pneumatic hardware from Siemens, Mitsubishi, Schneider, Delta, SMC, and Airtac for straightforward, low-cost maintenance in remote industrial regions.
1-Year Warranty & Video QC
Before any crate departs our Dongguan factory, your actual stator samples undergo thorough live test runs. You receive high-definition video acceptance records and complete technical documentation.
Buyer Knowledge Base
Frequently Asked Questions for Mongolian Importers
Everything you need to know about purchasing, electrical adaptation, cross-border shipping, and on-site commissioning.
What is the minimum order quantity (MOQ) for shipping to Choibalsan?
Our minimum order quantity is just 1 set for all standalone machinery, including stator coil winders, hydraulic inserting presses, and lacing machines. Component spares, replacement tooling, and SC45# motor shafts are supplied in customized batch crates to optimize cross-border freight costs.
Can the electrical configuration handle regional Mongolian grid standards?
Yes. While our equipment standard configuration supports 220V single-phase or 380V three-phase at 50Hz, our electrical systems are customized to your specific plant voltage. We also supply heavy-duty industrial surge suppressors and stable transformers to withstand rural Dornod grid fluctuations.
How are machines crated to withstand winter freight to Eastern Mongolia?
Every piece of equipment is coated in heavy VCI anti-rust film, sealed with waterproof barrier wrap, and secured to vibration-isolated heavy skid platforms inside custom fumigation-free solid plywood export cases. This guarantees complete protection against transit vibration and sub-zero condensation across the Erenhot–Zamiin-Uud border corridor.
How do you verify tooling compatibility before dispatch?
You provide your stator lamination drawings (including slot width, inner diameter, outer diameter, stack height) or ship a physical stator core sample to our Dongguan engineering workshop. We machine the dedicated tooling, perform test windings and insertions, record a comprehensive video showing wire tension and shaping tolerances, and secure your sign-off before packing.
What after-sales service and operator training do you provide?
Every machine comes with a 1-year comprehensive factory warranty. We supply step-by-step bilingual video setup manuals, electrical schematics, and offer remote engineering video support typically within 9 hours. For turnkey production line projects, our service engineers can also provide on-site installation and operator training.
Can one winding machine handle both copper and aluminum wire?
Yes. Our multi-station and CNC automatic winding equipment feature precision servo-controlled wire tensioning devices. By adjusting the digital tension settings via the touchscreen HMI, operators can easily switch between copper and aluminum magnet wires without damaging the insulation enamel or causing stretching.
