6 Stations
HF-LO2-6G Six Stations Internal Winding Machine with PLC and Engine
- Inner stator coil winding
- Multi-axis PLC control unit
- 1 Year Factory Warranty
17+
Years International Export
3,000
Max Winding RPM Speed
0.1–1.2 mm
Wire Diameter Capacity
220V/60Hz
Peruvian Grid Compliant
Production Machinery
Precision Table Fan & Motor Stator Automation Systems
Engineered for high-volume electrical coil packaging, precision tension handling, and seamless motor assembly operations in the Lambayeque industrial region.
Fast Cycle
Coil & Wedge Paper Inserting Machine
- Simultaneous coil & wedge insert
- Enamel insulation protection
- Tooling customized to slot ID
8 Heads CNC
HF New CNC Auto Stator Coil Winding Machine for Table Fan Motor Semi Coil 8 Heads 3000 RPM
- 3000 RPM high-speed spindles
- 8 working heads for batch output
- Semi coil electric wire winding
2 Stations
HF-R40-2C New Automatic Ceiling & Table Fan Motor Coil Winding Machine
- Dual-station continuous winding
- Programmable turns counter
- 1 Year Factory Support
Outer Stator
Six Stations Outer Stator Motor Coil Winding Machine Automatic Gear PLC
- Precision indexing turret table
- Heavy-duty gear driven stability
- Low maintenance overhead
Servo Driven
Automatic Servo System Stator Coil and Wedge Inserting Machine
- Dual servo high-thrust control
- Zero enamel scraping profile
- Compatible with copper & aluminium
Hydraulic Press
New Hydraulic Pressure Ceiling Fan Motor Stator Shaft Inserting Press Machine
- Strict vertical press alignment
- Prevents core lamination flare
- Integrated pressure regulation
2 Stations
Two Stations Transformer Coil & Motor Coil Outer Stator Winding Machine
- Dual-spindle outer stator winder
- Transformer & shaded pole winding
- Electronic tensioning control
Localization Engineering
Localized Application Scenarios in Chiclayo & Northern Peru
Overcoming regional environmental, thermal, and electrical hurdles across Lambayeque's manufacturing ecosystems.
Known as the commercial hub of northern Peru, Chiclayo (Lambayeque Region) is an epicenter for agro-industrial processing, warehousing, and domestic appliance distribution. The atmospheric reality of Chiclayo presents a harsh triad: continuous coastal humidity from the Pacific ocean, sustained ambient temperatures averaging 27°C to 34°C during peak seasons, and ambient particulate ingress from nearby coastal desert tracts. When small induction motors and household table fans are manufactured or rewound locally, ordinary manual winding practices lead to catastrophic premature field failure—principally due to micro-fissuring of the magnet wire enamel, low slot fill factors leading to poor dissipation, and phase insulation breakdown.
Technical Field Reality: Hand-wound table fan motors operating in Chiclayo often operate at thermal hotspots exceeding Class B insulation limits (130°C). By implementing CNC tension-regulated winding and automated wedge insertion, machine-wound stators exhibit up to 18% cooler core operating temperatures via tight, uniform slot density.
Agro-Industrial Worker Cooling Fans
Sugar mills (Pomalca, Tumán) and packing plants require durable, high-velocity table and pedestal air circulators that operate continuously for 16-24 hours. Automated precision winding prevents shorted turns under nonstop high thermal loads.
Mass Domestic Fan Assembly
Assembling affordable, multi-speed table fans targeting residential zones in José Leonardo Ortiz and La Victoria. High-efficiency 8-head CNC winding stations lower manufacturing unit costs to compete directly with imported finished goods.
Heavy-Duty Motor Rewind Centers
Centralized refurbishment facilities near the Pan-American Highway converting labor-intensive manual rewinds into automated repeat setups. Standardizing turn counts eliminates the uneven torque and electrical hum typical of hand rewinding.
Market Dynamics
Manufacturing Trends: Transitioning Northern Peru from Import to Assembly
The strategic shift of Lambayeque capital towards local value-addition, localized tariff optimization, and copper winding efficiency.
Historically, importers in Chiclayo procured finished consumer fans through Lima distributors or via direct container lots from Asia arriving at the Port of Callao or Paita. However, surging ocean freight volatility alongside elevated shipping container dimensional tariffs (paying shipping fees on empty fan-blade and housing volume) has prompted forward-thinking Peruvian entrepreneurs to import raw electrical steel laminations, insulated wire spools, and structural housings as CKD (Completely Knocked Down) components. Establishing localized assembly lines directly in Lambayeque delivers distinct competitive moats:
Aluminium-to-Copper Precision Migration
While low-tier consumer fan motors use enameled aluminium wire to cut baseline costs, automated winding spindles equipped with micro-step tension dampers allow Chiclayo producers to switch fluidly between high-efficiency Grade-2 copper and cost-effective aluminium without stripping wire varnish.
Grid Stability & 60Hz Tuning
Peru's national power grid operates at 220V / 60 Hz. Imported equipment designed exclusively for 50 Hz architectures runs hotter and faster, inducing premature insulation burnout. Dedicated local winding programs configure turns specifically for 60Hz magnetic flux saturation points.
Rapid Tooling Changeover for Micro-Batches
Modern production facilities avoid long downtimes. Tooling setups switch between 8-slot, 12-slot, and 16-slot configurations in under 35 minutes, allowing Peruvian makers to alternate between table fan runs, ceiling fan motors, and small water pump stators on a single equipment line.
Quality Engineering Process
End-to-End Stator Assembly Workflow
How individual equipment modules integrate into a high-yield, zero-defect motor fabrication workflow.
01
Insulation Insertion
Automated cutting, creasing, and pushing of DMD or polyester film into stator core slots to guarantee zero earth shorts.
02
Multi-Head Coil Winding
Spindles running at up to 3000 RPM deposit exact coil turns across primary run and auxiliary starting windings.
03
Coil & Wedge Insertion
Hydraulic or servo-driven blades transfer coils and closure wedges into the laminations in a single, un-pinched stroke.
04
Intermediate Forming
Radial expanding jaws compress end-turn profiles outward, freeing internal clearance for the motor rotor bore.
05
Stator Coil Lacing
High-tension cord loops lock the coil heads into rigid bundles, eliminating vibration harmonics and friction abrasion.
06
Final Calibrated Forming
Final high-pressure sizing aligns coil geometry precisely to the inner motor casing specifications.
07
Rotor Precision Turning
Diamond-tipped CNC tooling trims the outer rotor diameter to preserve strict air gap tolerances and suppress audible motor hum.
08
Shaft Hydraulic Pressing
Controlled axial compression seats SC45# steel shafts into the rotor core without warping lamination alignment.
Engineering Benchmarks
Technical Specification & Equipment Capabilities
Direct comparison parameters for factory engineering managers and procurement committees in Peru.
| Equipment Model / Parameter | Operating Velocity | Wire Gauge Compatibility | Stator Dimensions | Electrical / Air Standard |
|---|---|---|---|---|
| HF-New CNC 8-Head Winder | 1000 – 3000 RPM (Variable) | 0.12 mm – 0.60 mm (SWG 24-40) | ID: 25–85 mm | Stack: 10–60 mm | 220V 1-Phase / 380V 3-Phase, 60Hz |
| HF-LO2-6G 6-Station In-Winder | Index Time < 1.2 sec/stn | 0.15 mm – 0.80 mm | OD: Max 160 mm | Stack: Up to 80 mm | 0.5 – 0.7 MPa Pneumatic Source |
| Servo Coil & Wedge Inserter | Cycle: 12 – 18 sec / unit | Copper / Aluminium Magnet Wire | Bore: 30 – 120 mm | Multi-Axis Digital Servo Driver |
| HF-R40-2C Dual Station Winder | Up to 2400 RPM continuous | 0.10 mm – 0.55 mm | Ceiling & Table Stators (Custom Molds) | Delta / Mitsubishi PLC Configurable |
| Hydraulic Shaft Press Line | Stroke Speed: 15–35 mm/s | SC45# Steel Shafts 8–25 mm | Total Pressure: 3 to 10 Metric Tons | Double-Button Anti-Tie-Down Safety |
Source Factory Capabilities
Why Chiclayo Importers Partner With Zunqi Intelligent Equipment
Seventeen years of heavy-machinery export discipline from Dongguan's premier manufacturing corridor.
17+ Years Onsite-Verified Export
Our production facilities in Qishi Town, Dongguan have been repeatedly verified on-site by third-party inspection firms on Alibaba.com. We operate full-scale fabrication, assembly, and test workshops.
Tooling Tailored to Your Part
We do not deliver generic tooling. Peruvian buyers send physical laminations or CAD files; we produce custom-hardened coil forms, guide blades, and inserting dies tested under actual running conditions before crating.
International Industrial Components
We design our control logic using internationally recognized brands like Siemens, Mitsubishi, Schneider, Delta, Inovance, SMC, and Airtac. Your maintenance technicians in Lambayeque can source replacement parts locally without long downtime.
Procurement Knowledge Base
Frequently Asked Questions by Peruvian Buyers
Clear, direct answers concerning electrical compatibility, shipping routes to Chiclayo, tooling, and operations.
Are your machines directly compatible with Chiclayo's power supply? +
Yes. While domestic Chinese plants commonly run on 380V/50Hz or 220V/50Hz, we configure all winding, inserting, and lacing machinery specifically for Peru's electrical requirements: 220V single-phase or three-phase at 60 Hz. All internal variable frequency drives (VFD) and servo packs are tuned and factory-verified for 60Hz timing before shipment.
What is the standard ocean logistics route and transit time to Chiclayo? +
Shipments dispatch from the Port of Shenzhen or Guangzhou (Nansha). Consignments destined for Northern Peru can discharge at the Port of Paita (approximately 4-5 hours north of Chiclayo via the Pan-American Highway) or through the Port of Callao (Lima), followed by bonded intermodal road freight to Chiclayo. Average ocean transit typically spans 32 to 42 days. All export units are wrapped in VCI vapor-corrosion-inhibiting film, vacuum-bagged with desiccant, and secured within ISPM-15 compliant solid fumigation-free plywood crates.
Can a single winding machine handle both copper and aluminium magnet wire? +
Yes. However, because aluminium wire has lower tensile yield limits and higher elongation under tension compared to copper, our machines include electronic multi-stage tension regulators and polished ceramic guide eyes. By simply recalling stored parameters on the touch screen (HMI), operators adjust winding speed and acceleration curves to prevent stretching or scraping the aluminium varnish layer.
What is the Minimum Order Quantity (MOQ) and warranty coverage? +
The MOQ for all stator coil winders, inserting machines, and hydraulic press lines is 1 complete set. Every machine includes a comprehensive 1-year factory warranty on core components (PLC, servo motors, hydraulic valves, and bearings). We supply dedicated spare wear parts (winding nozzles, guide pins, cut-off blades) packed directly inside the machine toolbox.
How do you support installation and operator training in Lambayeque? +
Before packing, we record comprehensive trial run videos using your exact stator dimensions and winding data. Upon arrival, we coordinate remote commissioning via direct video link, bilingual operating manuals, and step-by-step schematics. For multi-machine turnkey plants, on-site commissioning technicians can be deployed to Chiclayo by prior arrangement.
Can the machines accommodate custom stator laminations used in local fan brands? +
Absolutely. Motor winding and inserting tools are engineered to order. You can mail a physical lamination sample to our Dongguan engineering desk or provide a complete 2D/3D technical drawing (.DWG or .STEP). Our engineering department matches slot dimensions, slot openings, and stack heights precisely before manufacturing your tooling sets.
Launch Your Fan Motor Assembly Line in Chiclayo
Send your stator core specifications, slot drawings, and target daily capacity. Our senior motor automation engineers reply with complete machinery proposals, tooling profiles, and CIF Paita/Callao pricing within 9 hours.
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