HF-BS20 Servo Automatic Double Side Coil Lacing Machine
- Power: 1000W / 220V Single-Phase
- Cycle: Dual-end synchronous tying
- Target: Table fan & commercial motors
17+
Years Export Experience
0.02 mm
Forming Precision Tolerance
100%
Stator Drawing Customization
≤ 9 Hours
Bilingual Engineering Response
Factory-Direct Engineering
Featured Stator Coil Shaping & Assembly Systems
Explore our top-tier automated machinery tailored for single-phase, three-phase, and brushless permanent magnet motors, tested vigorously before export dispatch to South American ports.
New HF Fan Motor Rotor Turning & Casting Machine
- Control: Industrial PLC & coolant pump
- Function: Aluminum outer diameter turning
- Air Gap: Strict concentricity control
New Fully Automatic Motor Coil Winding Machine
- Power: 220V Industrial Configuration
- Capacity: Continuous copper/aluminum coils
- Advantage: High-speed uniform tensioning
Rotor and Shaft Inserting Hydraulic Press HF-W50
- Structure: High-rigidity steel c-frame
- Warranty: 1-Year comprehensive coverage
- Operation: Controlled pressure curve fit
Automatic Servo System Stator Coil & Wedge Inserter
- Stroke: Single-cycle coil & wedge transfer
- Protection: Scratch-free copper wire feeding
- Tooling: Custom stator stack compatibility
Stator 2-Station Outernal Winding Machine
- Stations: Dual independent winding heads
- Suitability: Transformers & BLDC stators
- Efficiency: High-speed automated indexing
HF CNC Auto Stator Coil Winding Machine (8 Heads)
- Speed: 3000 RPM high-speed flyer
- Configuration: 8 working heads for mass batch
- Application: Table fan & shading-pole motors
Precision Electric Iron Motor Shaft for Fan Pumps
- Material: SC45# low carbon hardened steel
- Tolerance: Precision ground bearing seats
- Applications: Cooler, fan & centrifugal pumps
Engineering Insights • White Paper Extract
The Critical Role of Coil Shaping Machines in Industrial Motor Assembly
Evaluating electromagnetic symmetry, slot-fill density, and thermal dissipation challenges faced by electrical apparatus manufacturers in the Andean region.
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Mechanical Air-Gap Integrity
During automated coil insertion, magnet wires inevitably flare outward beyond the physical perimeter of the stator core. If the end windings are not processed through an intermediate and final hydraulic stator coil shaping machine, the copper overhang risks severe friction with the spinning rotor assembly or motor casing, precipitating early phase-to-ground dielectric failure.
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Compacting Coil Overhang
Our coil forming stations employ precision expanding segment dies and peripheral containment molds. By exerting balanced multi-axis compression on the stator crown, the machine forces individual copper conductors into a dense, uniform profile. This minimizes stray flux losses, decreases electrical resistance, and maintains exact clearance dimensions according to NEMA and IEC standards.
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Pre-Lacing Preparation
Executing primary coil forming prior to double-side servo lacing eliminates erratic conductor tension. When paired with our HF-BS20 Servo Lacing Machine, the neatly pressed coil bundles experience uniform binding thread tension. This prevents wire pinching, insulation varnish cracking, and copper micro-fractures during heavy vibration duty cycles.
| Machine Subsystem | Standard Model Parameter | High-Efficiency / Custom Line | Ecuadorian Engineering Compliance |
|---|---|---|---|
| Hydraulic Drive Unit | 3.7 kW Low-Noise Pump System | 5.5 kW Inverter-Driven Proportional Unit | Maintains consistent tonnage under Andean voltage variance |
| Stator Stack Range | 10 mm – 160 mm Stack Height | Up to 260 mm (Submersible Pumps) | Adapted for agro-industrial water pumps in Guayas |
| Internal Core Diameter | Ø30 mm – Ø150 mm ID | Ø25 mm – Ø280 mm ID | Quick changeover tooling for multi-brand motor rewinders |
| Control Automation | Integrated Industrial PLC | Siemens / Mitsubishi Touch HMI | Intuitive Spanish operator screens with parameter recall |
| Forming Cycle Speed | 8 – 14 Seconds per Stator Core | 5 – 8 Seconds with Dual-Stage Servo | Triples manual wooden-mallet forming bench production |
Targeted Regional Applications
Empowering Ecuador’s Diverse Industrial Fabric
From sea-level agricultural installations in the Pacific lowlands to high-altitude highland processing factories, Zunqi’s equipment delivers uncompromising durability.
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Coastal Aquaculture & Agro-Pumps
The extensive shrimp farming and banana packing operations across Guayas, El Oro, and Manabí demand high-amperage, continuous-duty electric pumps. Our heavy-duty stator coil shaping machinery ensures stator windings accommodate thicker wire gauges without slot crowing, preventing saltwater moisture infiltration and heat build-up under humid coastal regimes.
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High-Altitude Alpine Manufacturing
Operating electric machinery at altitudes exceeding 2,800 meters in Quito and Cuenca presents reduced air density, which dramatically diminishes natural motor cooling (derating effect). Precision coil forming maximizes surface airflow inside motor end-bells, preventing hotspots in industrial ventilating equipment and food processing conveyor motors.
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National Electrical Remanufacturing
Ecuador’s electrical repair ecosystem features professional remanufacturers handling imported fractional and integral horsepower stators. Our universal multi-segment forming dies allow workshops to reshape and finish rewound stators to OEM factory tolerances in seconds, bypassing erratic manual shaping with dead-blow hammers.
Physical Verification
Manufacturing Facility & Export Infrastructure
Over 17 years operating from Dongguan, China—transparent production, precision CNC tool manufacturing, and stringent quality control protocols.
Dongguan R&D and Machinery Assembly Center
CNC Tooling and Hydraulic Machine Assembly Floor
Final Testing and Moisture-Proof Sea-Crating
Emerging Industrial Dynamics
Market Trends Transforming Ecuador's Motor Assembly Sector
Understanding government energy efficiency initiatives, industrial automation upgrades, and supply chain shifts in Latin America.
Transition to IE3 / IE4 High-Efficiency
Ecuador's national energy standards are progressively mirroring international efficiency benchmarks. Attaining premium IE3 efficiency demands compacting more active copper into stator slots. Zunqi's coil inserting and shaping combinations allow factories to manage high slot fill factors without damaging conductor enamel coatings.
Substitution of High-Cost Imports
Rising logistics expenses from North America and Western Europe have motivated Ecuadorian industrial groups to produce pump motors, commercial ventilation units, and ceiling fans domestically. Sourcing robust factory-direct machinery from Dongguan enables enterprises to realize rapid capital payback while keeping spare part overhead manageable.
Modernization of Remanufacturing Yards
With massive public infrastructure investments in petroleum extraction (Oriente basin) and hydroelectric turbines (Coca Codo Sinclair), repair contractors are shifting from manual rewinding to repeatable, automated hydraulic forming, guaranteeing that rebuilt apparatus pass strict hi-pot and surge resistance inspections.
Proven Factory Pedigree
Why Latin American Engineers Partner With Zunqi
We do not provide generic catalog equipment; our factory builds tooling around your unique physical stator laminations and assembly blueprints.
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17+ Years Continuous Export
Operating with a verified footprint in Qishi Town, Dongguan, Zunqi has supplied stator production machinery globally for nearly two decades. Our enterprise credentials, annual export volume ($2.5M - $5.0M), and onsite physical facilities have undergone full independent platform audits.
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Custom Stator Trial Runs
Before any coil shaping, lacing, or inserting machine leaves our workshop, our engineers require client stator laminations or CAD step files. We machine matching expanding tooling, calibrate cycle parameters, and film high-resolution operational trial videos using your own materials for pre-shipment sign-off.
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Comprehensive Export Crating
Transit to the Port of Guayaquil requires long oceanic journeys through differing climate zones. We execute specialized anti-rust oil application, vacuum VCI barrier bagging, rigid machine base bolting, and export-compliant fumigation-free plywood enclosure packaging to prevent corrosion.
Procurement Knowledge Base
Frequently Asked Questions: Purchasing for Ecuador
Direct answers addressing customs logistics, voltage matching, tooling flexibility, and local after-sales maintenance support.
What are the electrical power configuration options for Ecuador?
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Ecuador commonly utilizes 120V / 220V 60Hz single-phase and 220V / 440V 60Hz three-phase grids. While standard Chinese industrial machinery defaults to 380V 50Hz, our factory specifically customizes the internal transformers, hydraulic pump motors, servo drives, and PLC power supplies to operate flawlessly on 220V 60Hz single-phase or three-phase, eliminating the need for expensive secondary converters in your facility.
Can a single coil shaping machine handle multiple motor stator sizes?
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Yes. Our stator coil shaping machines are engineered with modular, quick-change tooling. By swapping out the internal core arbor and peripheral upper/lower forming segments, your operators can transition between different stator frame sizes (e.g., changing from a 71-frame to an 80-frame pump stator) within 15 to 25 minutes. We supply modular tooling sets customized to your product portfolio.
What shipping terms and ocean freight documentation are provided for Ecuadorian customs clearance?
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We regularly ship under FOB Shenzhen/Guangzhou or CIF Guayaquil terms. Our export documentation department prepares complete international customs packages including legalized Commercial Invoices, Packing Lists with detailed net/gross weights, original Clean On-Board Bills of Lading, and Certificate of Origin (Form L / CO) to expedite customs clearance through SENAE (Servicio Nacional de Aduana del Ecuador).
How do you handle technical training and after-sales support remotely?
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Every machine is dispatched with comprehensive English/Spanish schematics, video installation walkthroughs, and step-by-step maintenance manuals. In addition, our experienced automation engineers provide one-on-one remote video commissioning sessions via WhatsApp, Zoom, or WeChat. Crucial mechanical spare parts, proximity sensors, and solenoid valves are standard industrial components that can be sourced locally or express-couriered within 4 working days.
Can your shaping machine work with both copper and aluminum magnet wires?
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Absolutely. Many fan and shaded-pole motor manufacturers utilize enamelled aluminum wire to lower raw material expenditures. Because aluminum has different ductility and tensile properties compared to copper, our machines feature precision hydraulic pressure regulation valves and digital dwell-time timers on the HMI, ensuring the aluminum conductors are formed smoothly without cracking or stripping the insulating coating.
What is the minimum order quantity (MOQ) and production lead time?
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Our MOQ is 1 complete set for standalone coil shaping, winding, lacing, or inserting equipment. Standard customized units require approximately 20 to 30 working days for mechanical tooling fabrication, PLC programming, assembly, and trial testing before crate sealing.
Modernize Your Motor Production Line Today
Consult directly with our motor automation engineering team in Dongguan. Forward your stator outer diameter, internal bore, stack height, and target capacity for a tailored equipment proposal within 9 hours.
