HF-R22 Coil Winding Machine Semi Automatic (8 Heads)
- 8 high-speed synchronous heads
- For stand fan, cooler & pump motors
- 0.10 mm to 1.20 mm wire range
17+
Years Engineering Export
100%
CE Compliant Directives
≤9h
Technical Desk Turnaround
1 Yr
Factory Parts Warranty
Industrial Machinery Portfolio
Industrial Fan Motor Manufacturing Machinery
Discover high-performance stator winding, rotor fine-turning, wedge inserting, and hydraulic shaft mounting equipment engineered for optimal thermal stability and cycle times.
Automatic Rotor Fine Turning Machine HF-C60
- Precision motor core surface cutting
- Integrated PLC & coolant unit
- 1-Year mechanical warranty
Automatic Servo System Stator Coil & Wedge Inserter
- Simultaneous wire & wedge feed
- Dual-axis industrial servo drive
- Zero insulation damage cycle
4-Station Internal Stator Winding Machine
- High efficiency 4-station turntable
- Internal slot needle winding
- Automated hook, cut and indexing
Fan Motor Rotor Rough Turning & Cutting Unit
- Engine gear hardened tooling
- Heavy-duty lamination deburring
- Stable pneumatic clamping fixture
Six-Station Outer Stator Motor Coil Winding Machine
- 6 rotary synchronous stations
- Multi-axis automated indexing
- Touchscreen recipe storage
Automatic Wedge Paper & Coil Inserter for Fan Motors
- Automated slot cell isolation
- Sized to exact stack height
- High reliability forming teeth
Rotor & Shaft Inserting Hydraulic Press HF-W50
- Controlled stroke & load cells
- Bearing seat runout protection
- Integrated safety light curtain
European Conformity & Precision Engineering
Technical Standards for Irish & Western European Operations
Delivering high-reliability electromagnetic winding infrastructure manufactured according to European Directives, specifically supporting commercial manufacturing operations in Galway and the Republic of Ireland.
Machinery Directive (2006/42/EC)
Industrial machinery deployed across the West of Ireland requires strict mechanical validation. Our stand fan winding assemblies integrate dual safety-circuit e-stops, interlocked acrylic protective shields, and fail-safe mechanical index stops.
Every winding spindle and rotor lathe features emergency cycle braking to ensure instantaneous standstill during operator envelope intrusion, fully adhering to EN ISO 12100 safety assessments.
EMC Directive (2014/30/EU)
Galway's high-tech manufacturing parks demand zero electromagnetic interference with local automation networks. Our winding lines deploy isolated high-frequency filtering across all multi-axis servo drives and PLC units.
Heavy-duty shielded copper conduits, optocoupler-isolated sensor inputs, and balanced line filters protect local plant SCADA infrastructure against harmonic distortion, ensuring compliance with EN 61000-6-2 and EN 61000-6-4 industrial norms.
Low Voltage Directive (2014/35/EU)
Tailored directly for Ireland’s 230V single-phase / 400V 50Hz 3-phase industrial power supply, our control cabinets are built with certified components, IP54 isolation cabinets, and DIN-rail thermal management.
All copper wire terminations undergo color-coded numbering matching terminal diagrams, reducing diagnostic overhead and meeting rigorous industrial installation safety inspections.
Localized Application Scenarios across Galway and the Western Region
Galway has established itself as one of the world's most sophisticated medical device, cleanroom, and high-tech manufacturing hubs. This unique industrial ecosystem requires continuous, non-turbulent air displacement, positive pressure isolation, and ultra-quiet motor solutions. The demand for customized electric motor manufacturing—including heavy-duty stand fans, HEPA fan filter units (FFUs), cleanroom air scrubbers, and specialized HVAC recirculators—has created high demand for agile, low-maintenance motor winding machinery.
Our coil winding and stator inserting systems provide local production facilities, OEM contract manufacturers, and precision maintenance hubs with the flexibility to transition between motor footprints in minutes. Whether processing single-phase shaded pole designs, permanent split capacitor (PSC) stators, or high-efficiency brushless DC (BLDC) motors for pharmaceutical cleanrooms, Zunqi machinery guarantees exact slot fill factors, repeatable tension profiles, and zero insulation abrasion on enamelled copper and lightweight aluminium wire.
Transition from AC Induction to BLDC/EC
In accordance with the EU Ecodesign Directive (2009/125/EC), industrial stand fans and cooling systems are rapidly moving toward electronically commutated (EC) and BLDC motors to slash power consumption. Our multi-station inner-stator needle winders are purpose-built to handle complex fractional-slot concentrated windings, guaranteeing minimum cogging torque and high acoustic efficiency for noise-sensitive operating environments.
Closed-Loop Servo Wire Tensioning
Manual tension friction brakes cause micro-fractures in the wire insulation enamel, leading to inter-turn short circuits. Our machines deploy digital dynamic magnetic brake control with closed-loop load sensors, guaranteeing tension precision within ±1.5% across speeds exceeding 2,800 RPM. This is paramount for aerospace, marine air handling, and Galway's pharmaceutical extraction systems.
Modular Rapid Tooling Changeover
Modern Irish manufacturing avoids rigid, single-purpose assembly lines. Zunqi winders and wedge inserters utilize quick-release cam-locking fixtures and digital recipe parameters stored on Siemens or Mitsubishi industrial touchscreens. Plant operators can switch between 8-pole stand fan stators and 4-pole utility motor stators in under 15 minutes without recalibrating mechanical stops.
Factory Direct Authority
Why Global Motor Manufacturers Partner with Zunqi
Operating from our primary manufacturing base in Qishi Town, Dongguan, Guangdong, China, Zunqi Intelligent Equipment Co., Ltd. combines 17 continuous years of export experience with hands-on mechanical tool engineering. With an annual revenue exceeding US$2.5M–US$5M and an in-house team of 51–100 technicians, we offer end-to-end stator and rotor production equipment directly to motor builders worldwide without intermediary markups.
Custom Tooling to Engineering Blueprints
Every coil former, inserting blade pack, forming block, and rotor collet is CNC-machined to your exact stator lamination CAD drawings, with pre-shipment validation videos conducted using your supplied stator samples.
Turnkey Line Synchronization
We supply matched machinery across every phase: slot insulation inserting → high-speed winding → coil and wedge inserting → intermediate forming → double-side lacing → final forming → rotor OD turning → hydraulic shaft pressing.
Tier-1 Industrial Components
To facilitate easy maintenance for overseas plants, electrical cabinets are configured with globally supported component brands: Siemens, Mitsubishi, Omron, Schneider, Delta, Panasonic, SMC, and Airtac.
Rapid Response & Comprehensive Support
Our engineering desk maintains an average response time of ≤9 hours. We support international shipments with fumigation-free reinforced plywood cases, anti-rust VCI film, spare wear kits, full English documentation, and HD video technical support.
Buyer Knowledge Base
Frequently Asked Questions for Buyers Serving Galway
Practical guidance on electrical compatibility, customs clearance, sea freight logistics to Ireland, and equipment commissioning.
Are these winding machines directly compatible with Ireland's 230V / 400V 50Hz grid?
Yes. Every unit dispatched to Ireland and the broader European Union is built specifically for 230V single-phase or 400V three-phase 50Hz electrical supply. During technical order confirmation, we verify your shop-floor voltage requirements and wire the transformers, servo drives, and safety switchgear accordingly, ensuring plug-and-play installation upon arrival in Galway without requiring auxiliary frequency converters.
What documentation is provided to satisfy Irish customs and HSA safety workplace audits?
Each machine ships with a formal EU Declaration of Conformity (CE Certificate), electrical schematics matching terminal markings, a complete English operating manual, exploded component diagrams with part numbers, and risk assessment documentation. This paperwork ensures smooth customs clearance at Dublin Port, Shannon Airport, or Port of Cork, and fully complies with Health and Safety Authority (HSA) plant audits.
What is the Minimum Order Quantity (MOQ) and freight lead time to the West of Ireland?
Our MOQ is 1 complete set for any machine category (winding, inserting, lacing, turning, or pressing). Standard manufacturing and custom tooling lead times range from 20 to 35 business days depending on custom stack requirements. Sea freight from Shenzhen or Guangzhou to Dublin typically takes 28 to 36 days. For expedited engineering projects, air freight via Shannon or Dublin can be coordinated.
Can the machine accommodate both copper and aluminium enamelled magnet wire?
Yes. Our tensioners and wire guide nozzles are fabricated with mirror-polished ultra-hard ceramics and dynamic dampening pulleys. This configuration allows stand fan motor factories to run enamelled copper or aluminium wire (ranging between 0.10 mm to 1.20 mm) without scratching the insulation varnish or causing wire elongation and necking.
How does Zunqi handle tool commissioning, operator training, and ongoing technical support in Galway?
Prior to crating, we test your equipment using your provided stator laminations and record full HD acceptance videos demonstrating cycle time, slot insertion smoothness, and dimensional tolerance. After delivery, our engineering desk (response time ≤9 hours) provides comprehensive video-assisted commissioning, parameter calibration guidance, and long-term supply of CNC replacement blades, wear items, and new tooling sets.
Plan Your Fan Motor Production Line with Zunqi Engineers
Send your stator core dimensions (inner diameter, outer diameter, stack height, slot number) and wire specifications to receive an engineered tooling proposal within 9 hours.
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