HF-R40-2G Automatic Ceiling Fan Stator Winding Machine
- ✔ Dual digital controllers & dual winding heads
- ✔ Wire size envelope: 0.1mm - 1.2mm
- ✔ 1 Year factory warranty on core PLC & drive
Explore our core automation systems engineered for pump rotors, heavy industrial fan drives, cooler stators, and sub-fractional induction equipment. Every model is built to order with hardened tool paths, Mitsubishi/Siemens/Delta PLC controls, and high-rigidity spindles.
In induction motor manufacturing and heavy electro-mechanical remanufacturing across Maracaibo, Venezuela, achieving a perfectly concentric rotor outer diameter (OD) relative to the shaft bearing journals is critical. A rotor turning machine is not a standard toolroom lathe; it is a high-rigidity production unit designed to cut silicon steel laminations without shorting adjacent plates.
When the rotor core is skewed or stamped, micro-burrs and uneven magnetic pull (UMP) lead to harmonic vibration, excessive acoustic noise, bearing overheating, and catastrophic rotor-stator rub. Our automatic rotor turning machines deploy diamond-grade cubic boron nitride (CBN) cutting bits under closed-loop PLC linear feeds, preserving the electrical insulation between individual lamination plates and maintaining an exact air gap down to ±0.005 mm.
Maracaibo stands as Venezuela's historical energy capital and Western industrial center. Industrial facilities require specialized electro-mechanical machinery designed to resist extreme ambient heat, saline moisture from Lake Maracaibo, and demanding 24/7 operating cycles.
The oil fields surrounding Lake Maracaibo (Cabimas, Ciudad Ojeda, Tía Juana, and Lagunillas) rely heavily on electric submersible pumps (ESP) and multi-stage fluid transfer pumps. When pump rotors warp due to sand ingress or high-torque cavitation, our automatic rotor fine-turning systems skim and balance laminated stacks to restore concentric rotation without removing shaft journals.
Maracaibo experiences year-round temperatures exceeding 34°C, creating massive, non-negotiable demand for commercial air cooling, walk-in cold rooms, and evaporator fan motors. Workshops rewind and turn fan rotors continuously; the HF-C60 and HF-R40-2G provide automated slot-cutting and skin turning to rebuild compressor and blower drive assemblies rapidly.
Supply chain constraints on imported complete motors make professional rewinding facilities in Maracaibo (such as Zona Industrial I and II) vital to regional manufacturing. Utilizing automatic coil winders and precision rotor skimmers allows service engineers to turn out rewound 3-phase units with OEM-grade vibration tolerances.
Tugboats, oil barges, and shipping vessels operating through the Tablazo Navigation Canal require auxiliary motors, thruster blowers, and bilge pump systems. Salt-air corrosion quickly affects rotor surfaces. Our rough and fine turning cutting setups allow marine drydocks to machine corroded rotor ODs back to true balance.
Zulia State's extensive agricultural basin requires large grain elevators, dairy chillers, and sugarcane processing motors. These motors operate in dusty and high-vibration conditions. Fast turnaround rotor re-machining keeps processing mills running during peak harvest cycles.
Domestic fan and industrial blower manufacturers looking to substitute finished imports rely on our two-station automated winding units and rotor skinning machines to manufacture standard ceiling, pedestal, and exhaust fans cost-effectively inside Venezuela.
The motor manufacturing and repair industry in Western Venezuela is experiencing a fundamental technological transition driven by electrical infrastructure demands, resource conservation, and local industrial revitalization:
With our direct production facility in Dongguan, China—one of the world's premier mechatronics hubs—we provide specialized engineering rigor backed by 17 years of continuous international supply history.
Verified onsite by Alibaba.com third-party auditors. Over a decade and a half delivering motor winding, inserting, forming, lacing, and rotor skimmers to 40+ countries.
We do not deliver generic hardware. Fixtures, clamping collets, and cutter paths are customized to your exact stator OD/ID, rotor stack height, and shaft interference dimensions.
You can send physical rotor cores or winding samples to our Dongguan workshop. We perform the trial on your dedicated machine and provide HD video proof before crating.
Every lathe is treated with heavy anti-rust barrier oil, wrapped in vacuum VCI film, bolted down to a solid base skid, and crated in fumigation-free marine plywood.
Clear, direct answers regarding electrical compatibility, international ocean freight to Venezuela, tooling specifications, and post-sales technical support.
Yes. While China's domestic industrial line runs at 380V/50Hz, we routinely customize all motors, transformers, PLC power supplies, and servo systems for Venezuela's grid specifications—such as 220V single-phase, 208V/220V three-phase, or 440V/480V 60Hz. Simply confirm your shop's incoming line voltage during our pre-engineering review, and we will build the electrical cabinet accordingly.
We arrange export shipments under FOB, CIF, or CFR terms. Heavy machinery departs via major South China shipping ports (Shenzhen or Guangzhou) destined for Puerto Cabello or La Guaira, followed by bonded overland transfer to Maracaibo, or direct feeder vessel arrival into Maracaibo Port depending on carrier schedules. We provide all commercial export invoices, packing lists, Bill of Lading (BL), and Certificates of Origin.
Lamination smearing occurs when a dull tool or improper feed rate presses adjacent electrical steel sheets together, allowing eddy currents to loop freely and overheating the rotor. Our HF-C60 machines utilize high-hardness cutting inserts, rigid pneumatic spindle centering, micro-adjustable depth-of-cut, and dedicated coolant flushing to ensure each lamination is cleanly sheared rather than smeared.
Yes. The machine incorporates adjustable pneumatically controlled tailstocks, interchangeable chuck collets, and programmable travel strokes. Tooling changeovers for rotor outer diameters ranging from 30 mm up to 160 mm take approximately 15 minutes, making it suitable for both high-volume batch runs and varied motor repair shop orders.
Every machine includes a 1-year factory warranty covering the PLC, servo drive, spindle motor, and pneumatic cylinders. Each shipment includes an essential maintenance kit containing spare cutter inserts, pneumatic seals, sensors, and tooling fixtures. Our bilingual engineering team provides video setup support, step-by-step parameter tutorials, and circuit schematics via direct video consultation.
The MOQ for our automatic rotor turning machines, winding machines, and lacing systems is 1 set. Standard production lead time is typically 20 to 30 working days from receipt of technical drawings and down payment. Custom tooling dimensions and dual-controller setups are manufactured and bench-tested within this standard timeframe.
Send your motor specifications, rotor drawings, or shop capacity targets to our engineering desk. Receive an itemized technical proposal and machine footprint layout within 9 hours.