Automatic Semi Automatic Coil Winding Machine for Fan Motor Stator
- Wire Range: 0.1 - 1.2mm Cu/Al
- Single-Phase 220V Operation
- Programmable Tension Sensors
17+
Years Global Exporting
0.1–1.2 mm
Wire Capability (Cu/Al)
3,000 RPM
CNC Flyer High-Speed Output
100%
CE / ISO Compliant Quality
Engineered Motor Automation
High-Efficiency Stator Winding & Rotor Finishing Machinery
Direct factory supply of CE-certified equipment configured for 220V/415V UK electrical standards, engineered to reduce coil resistance, optimize slot fill factors, and endure high-vibration maritime environments.
HF New CNC Auto Stator Coil Winding Machine 8 Heads 3000 RPM
- Synchronous 8-Head Winding
- 3000 RPM Industrial Spindle
- Table Fan & Submersible Coils
HF-R22 Semi-Automatic Coil Making Machine 8 Heads
- Ideal for Pump & Power Tools
- Heavy-Duty Cam & Servo Drive
- Microprocessor Setup Interface
HF-BS20 Servo Automatic Double Side Coil Lacing Machine
- Dual-End Simultaneous Binding
- 1000W 220V Precision Servo
- Vibration-Resistant Lacing Lock
Automatic Two-Station Ceiling & Blower Fan Winding Machine
- Continuous Dual-Station Indexing
- Automatic Wire Cut & Clamp
- High Efficiency HVAC Production
Rotor Rough Turning & Surface Cutting Machine (PLC)
- Micron Air-Gap Precision
- Integrated Lubrication System
- Heavy Industrial Warranty
HF-W120H Stator Coil Final Forming & Shaping Machine
- Secondary Hydraulic Shaping
- Precise Overhang Dimensioning
- Prevents Housing Interference
HF-W50 Hydraulic Rotor Core & Shaft Press-Fitting Machine
- Calibrated Hydraulic Tonnage
- Zero Shaft-Runout Tolerances
- CE Compliant Interlocks
Solent Maritime & Industrial Fit
Localized Engineering Applications across Portsmouth & Hampshire
From the Portsmouth Naval Base and naval defense contractors to Southampton marine yards and commercial HVAC system fabricators, modernizing coil winding machinery is a direct catalyst for industrial competitiveness.
Maritime & Naval Auxiliary Drive Overhauls
Portsmouth is the UK's premier naval center. Submersible bilge pumps, radar turning motors, rudder actuators, and winch motors require heavy copper wire layers with flawless slot insulation to prevent electrolytic breakdown caused by North Sea humidity and salinity.
Commercial Clean Room & HVAC Blowers
Southern England's high-tech cleanrooms, pharmaceutical research hubs, and marine passenger vessels mandate quiet, continuous-duty airflow motors. Our two-station automated ceiling and ventilation winders eliminate harmonic vibration through tight tension management.
Offshore Renewable & Wind Auxiliary Turbines
Solent offshore wind arrays demand extreme motor reliability. Secondary shaping and servo lacing guarantee that coil end-heads stay mechanically rigid against continuous tidal pitching and high aerodynamic g-force shocks without phase-to-phase shorting.
Technical Architecture & Methodology
Optimized 8-Stage Electric Motor Stator Production Pipeline
A technical guide for production engineers in Portsmouth looking to automate slot insulation, multi-spindle winding, wedge insertion, and concentric rotor finishing in compliance with BS EN 60034 standards.
| Stage | Manufacturing Step | Recommended Machine Solution | Process Description & Technical Value | Portsmouth Factory Verification Metrics |
|---|---|---|---|---|
| 1 | Slot Insulation Inserting | Automatic Slot Insulation Machine | Creases, profiles, cuts, and shoots Nomex or DMD paper into lamination slots without tearing. | Dielectric withstand >2500V, edge clearance uniformity within ±0.2mm. |
| 2 | Multi-Head Stator Coil Winding | HF CNC 8-Head Automatic Winder | Continuous tension flyer winding with auto-indexing to ensure tight copper wire fill without enameled scratch. | Slot fill factor up to 78%, consistent DC resistance across all coil groups. |
| 3 | Coil & Wedge Transfer | Automatic Coil & Wedge Inserter | Simultaneously pushes copper coils and fiberglass/bamboo slot wedges into the stator bore in one hydraulic cycle. | Zero conductor pinching; 100% wedge retention under thermal cycling. |
| 4 | Pre-Forming & Flare | Intermediate Stator Coil Former | Hydraulic expanding jaws push coil ends outwards to clear the stator bore for internal tooling and lacing clearance. | Clearance profile verified against rotor OD + air gap tolerances. |
| 5 | Servo Double-Sided Lacing | HF-BS20 Servo Lacing Machine | Synchronously binds both overhang heads with industrial nylon/polyester cord using variable pitch control. | End-turn vibration rigidity withstands up to 15G mechanical shock load. |
| 6 | Final Dimensional Forming | HF-W120H Stator Final Forming Press | Applies internal, external, and end-face pressure to compress stator heads to final engineering envelope limits. | Guarantees exact dimensions for die-cast motor shell fitting. |
| 7 | Precision Rotor Turning | Rotor Rough & Fine Surface Lathe | Diamond or carbide tooling turns rotor outer diameter to exact concentricity relative to shaft centers. | Air gap radial runout controlled within ±0.015mm for low noise operation. |
| 8 | Rotor Shaft Press-Fitting | HF-W50 Hydraulic Shaft Inserter | Cold hydraulic press-fitting of precision ground 45# carbon steel shafts into stacked silicon steel laminations. | Interference fit axial push-out strength validated to international standard. |
Strategic Market Evolution
Industrial Trends Driving Portsmouth's Motor Manufacturing Sector
Navigating the shift toward Net-Zero electric propulsion, supply chain reshoring, and the UK Minimum Energy Performance Standards (MEPS).
Transition from IE2/IE3 to Super-Premium IE4/IE5
UK industrial mandates require higher motor efficiency ratings. Upgrading to CNC precision winding machines enables Portsmouth manufacturers to achieve maximum copper slot fill and micro-level geometric control, radically slashing I²R thermal energy losses.
Electrification of Solent Commercial Vessels
Hybrid and battery-electric water ferries operating between Portsmouth, Gosport, and the Isle of Wight demand compact, high-torque BLDC and synchronous PM motors. Automated needle and internal winding setups provide the repeatable coil density required for compact marine drives.
Domestic Manufacturing Reshoring
Hampshire engineering firms are bringing core sub-assembly operations back to the UK to mitigate volatile global freight timelines. Investing in multi-station CNC machinery allows domestic plants to match Asian production speeds with just a fraction of the manual labor overhead.
Enterprise Pedigree & Reliability
Why Portsmouth Buyers Partner with Zunqi Intelligent Equipment
With over 17 years of direct overseas supply, Zunqi Intelligent Equipment Co., Ltd. operates a high-capacity engineering center in Dongguan, China. We bridge the gap between expensive European machinery and unpredictable generic equipment by integrating international electrical components with precision manufacturing.
Custom Tooling to Stator Drawings
Pre-Shipment Trial Run with Customer Stators
Siemens / Mitsubishi / Delta PLC Options
Single-Phase 220V & 3-Phase 415V Configurations
Comprehensive 1-Year Comprehensive Warranty
Our engineering team analyzes your laminations, stack heights, and slot counts before cutting metal. Every machine leaves our facility with video-recorded FAT (Factory Acceptance Test) approval using your physical samples.
Contact Us
17 Years Manufacturing Authority
Buyer Support & Due Diligence
Frequently Asked Questions by UK Motor Manufacturers
Clear, direct answers regarding electrical compatibility, shipping to the Port of Southampton/Portsmouth, customized tooling, and remote operational commissioning.
Can your automated winding and lacing machines operate on the standard UK power grid?
Yes. All our machinery can be configured for UK electrical supplies: single-phase 230V 50Hz for lighter shop units and 3-phase 400V/415V 50Hz for heavy hydraulic and 8-spindle CNC platforms. We supply full CE-compliant wiring, industrial circuit breakers, and emergency stop interlocks.
What is your minimum order quantity (MOQ) and production lead time for custom tooling?
Our MOQ is 1 complete set for all standalone winding, lacing, inserting, forming, and turning machines. Spare parts and motor shafts have tiered batch quantities. Standard builds take 20 to 35 business days, including CAD/CAM tooling customization and factory acceptance trials.
How do you handle shipping, customs clearance, and delivery to Portsmouth?
We export globally under FOB, CIF, or DDP terms. Ocean freight consignments for the Portsmouth and Hampshire industrial area are routed through the Port of Southampton or DP World London Gateway, packed in fumigation-free solid plywood export cases with anti-corrosion VCI barrier linings.
Can you customize the machine tooling to match our existing naval or HVAC stator laminations?
Yes. Our engineers do not supply generic dies. You simply provide your stator drawings (stator outer diameter, inner diameter, stack height, slot dimensions, and wire diameter). We fabricate the winding formers, insertion blades, and forming dies to match your exact geometry.
What on-site or remote installation and training support do you offer UK buyers?
We provide comprehensive step-by-step HD video training, complete English electrical schematics, and interactive PLC programming documentation. Our technical engineering desk assists your plant mechanics via direct video link during installation, backed by our 1-year equipment warranty and lifetime spare part availability.
