Fan Motor Series
New Fully Automatic Fan Motor Coil Winding Machine
- Dual copper & aluminum wire handling
- Wire range: 0.10mm – 1.20mm
- Programmable pitch and flyer speed
Production Equipment Portfolio
Industrial Winding, Forming & Assembly Systems
Direct factory production from Dongguan with fully customizable tooling engineered to precise electrical laminations. Serving mechanical workshops and motor manufacturers across Attica and the greater Greek industrial territory.
Forming Unit
HF-W120H Motor Stator Coil Final Forming Machine
- Secondary end-turn hydraulic shaping
- Tight internal bore clearance control
- Includes 1-Year core gear warranty
Slot Insertion
High-Precision Coil & Wedge Paper Inserting Machine
- Simultaneous coil & wedge transfer
- Prevents wire insulation scuffing
- Tooling customized to stator ID/OD
Servo Automation
Automatic Servo System Stator Coil & Wedge Inserter
- Full servo push rod and feeder
- Touchscreen recipe storage
- Built for high-efficiency slot fill rates
Coil Maker
Fully Automatic Motor Coil Winding Machine 220V
- Automated coil array formation
- 220V single/three-phase adaptability
- Digital tension control brake
Rotor Finishing
HF Fan Motor Rotor Turning & Casting Machine
- Aluminum surface precision turning
- Integrated coolant pump & PLC unit
- Maintains tight uniform air-gap
Dual Station
Heavy Duty 2-Station Automatic Ceiling Fan Winder
- Dual independent controller design
- 1 kW power rating, 220V operation
- Simultaneous double-spindle output
Ceiling Fan Stator
HF-R40-2G Ceiling Fan Stator Winding Machine
- Two dedicated winding stations
- Fast cycle indexing & precise turns
- Standard 1-Year mechanical warranty
Market Engineering Report
Armature & Stator Winding Deployment in the Athens Industrial Basin
Strategic analysis for electromechanical workshops, maritime repair facilities, and industrial apparatus manufacturers across Attica, Aspropyrgos, and the port of Piraeus.
Maritime & Piraeus Port Marine Overhaul
The shipping clusters surrounding Piraeus and Perama require round-the-clock rebuilding of high-torque auxiliary generator armatures, ballast pumps, and winches. Our automatic winding and inserting machines eliminate the cycle inconsistencies of manual winding, enabling Greek maritime rewind workshops to return heavy-duty marine stators and armatures to service with insulation resistance meeting Class H and Class F standards.
Marine Auxiliary
Ballast Pumps
Class H Insulation
Attica HVAC & Commercial Ventilation
In response to Mediterranean thermal demands, Athens-based commercial HVAC and ventilation equipment makers are shifting toward multi-station internal and external winding systems. Operating at spindle speeds that maximize throughput, our double-station fan winders handle fine-gauge enamelled wire (0.10–1.20 mm) with zero varnish damage, lowering thermal losses and meeting stringent EU Ecodesign directives.
Ecodesign Directives
Low Copper Loss
Ventilation Units
Industrial Pumping & Agricultural Lines
Manufacturing corridors in Thiva and Koropi serving deep-well agricultural pump sectors demand deep-slot coil insertion with high mechanical packing ratios. Our integrated coil and wedge inserting machines insert pre-formed winding bundles and slot wedges in a single mechanized stroke, drastically cutting down assembly time compared to conventional bench methods.
Deep Well Submersibles
Wedge Inserters
Slot Fill Ratio
Engineering Parameters
System Architecture: Manual Rewind vs. Automated Servo Winding
Evaluating efficiency, slot fill factors, and wire strain metrics for European compliance.
| Evaluation Parameter | Traditional Manual / Semi-Bench Method | Zunqi Automated Servo Armature / Stator System | Local Impact for Greek Plants |
|---|---|---|---|
| Coil Slot Insertion Cycle | 18 – 35 minutes per medium-frame stator | 12 – 30 seconds per stroke (Synchronous Wedge & Coil) | Direct reduction of skilled labor hours in Attica workshops |
| Tension Variance & Enamel Protection | Manual friction drag; high micro-scratch risk | Closed-loop electronic tension control with polished guides | Zero dielectric breakdown under salty Aegean marine conditions |
| Slot Fill Factor (η) | 60% – 68% maximum achievable fill | Up to 78% – 82% with precision hydraulic forming | Compliance with IE3 and IE4 premium efficiency motor rules |
| Tooling Changeover Time | 2 – 4 hours per frame modification | 15 – 25 minutes via modular modular cartridge jigs | Enables agile, small-batch custom rewind and retrofit runs |
| Electrical Voltage Compliance | Fixed local legacy wirings | Configurable 220V/380V/400V 50Hz EU industrial grid | Plug-and-play integration into Greek industrial three-phase lines |
Industry Modernization
Market Transformation Trends Across Athens & the Aegean
Key technological drivers reshaping electrical machine winding, motor rebuilding, and component assembly across Greece.
Transition to Brushless DC (BLDC) & Permanent Magnet Rotors
Electrification initiatives across urban Athens and port logistics have driven demand for BLDC and permanent magnet synchronous motors (PMSM). These stators require needle-type internal winding machines that place winding coils directly into internal slots with accurate layer distribution. Our six-station internal winding machinery delivers the high winding speeds and layer placement required for micro-mobility, pumps, and servo drives.
Compliance with European IE3/IE4 Ecodesign Mandates
Under European Commission eco-efficiency directives, induction motors sold or maintained in the EU must demonstrate reduced core and copper losses. Precision wire winding, tight end-turn loop geometries, and precise slot wedge insertion are essential to achieving higher copper density. Our forming and lacing stations shape coil heads down to tight dimensional envelopes, allowing greater active iron utilization.
Custom Engineering & Stator Tooling
Every winding head, forming die, and insertion push-blade is custom-machined to your lamination blueprint or sample core. We conduct sample prototype windings and video demonstrations before shipping.
Western Standard Tier-1 Components
Control panels are engineered using globally recognizable industrial automation components: Siemens, Mitsubishi, Schneider, Omron, Delta, and SMC pneumatics, facilitating long-term local maintenance across Greece.
Factory-Direct Export Reliability
With 17 years of verified Alibaba export operations from Qishi Town, Dongguan, we provide end-to-end turnkey logistics, sea-worthy fumigated packaging, a 1-year equipment warranty, and direct technical engineering support.
Purchasing FAQ
Frequently Asked Questions: Athens & Greek Procurement
Detailed answers regarding tooling specifications, international logistics to Piraeus, power supply compatibility, and local system maintenance.
How are machines shipped to Athens and what are the port delivery options?
We routinely deliver equipment via ocean freight to the Port of Piraeus (PIR), the principal container terminal serving Athens and the Attica basin. Machines are packed inside solid, fumigation-free export plywood cases, bolted to internal structural steel skids, and treated with VCI anti-rust oil to resist maritime moisture during transit. Transit time from Shenzhen/Guangzhou ports to Piraeus is typically 22–28 days.
Can your machines operate seamlessly on the Greek 400V 50Hz three-phase grid?
Yes. While standard tabletop winding units run on single-phase 220V/230V 50Hz power, our heavier servo-driven coil inserting, forming, and lacing systems are built to order with transformers and motor drives calibrated for the European standard 3-phase 400V (±10%) 50Hz grid. Control circuits operate on 24VDC for operator safety in accordance with CE conventions.
Can we order custom tooling for non-standard marine repair stators?
Yes. Custom tooling is a core component of our business. Provide your stator or armature CAD drawings (.DWG, .STEP, or .PDF) indicating slot count, stack height, slot dimensions, wire gauge, and turn specifications. Alternatively, clients in Greece regularly air-freight a physical stator core sample to our Dongguan engineering workshop. We machine the tooling, execute trial windings, and supply high-resolution video proof of operation prior to shipment.
What after-sales service and spare parts availability do you provide in Greece?
All machinery includes a 12-month structural and component warranty. We provide direct remote video diagnostic support via WeChat, WhatsApp, or video conference, typically responding within 9 hours. Wear-prone parts, such as flyer nozzles, wire-guide ceramics, inserting blades, and push fingers, are stocked and dispatchable via express air courier (DHL/FedEx) within 48 hours to Athens.
Can your machines process both enameled copper and aluminum magnet wire?
Yes. Models such as our Fully Automatic Fan Motor Coil Winder are engineered to process both annealed copper and electrical-grade aluminum magnet wire. The tension system features adjustable electronic brakes and low-friction ceramic eyelets that prevent stretching or necking down the softer aluminum wire during high-speed flyer indexing.
Upgrade Your Armature & Stator Output in Athens
Send your stator or armature specifications to our engineering team. We will review your slot configurations, calculate winding cycle times, and provide a comprehensive turnkey machinery quote within 9 hours.
